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Techniques for I/O Mapping in PLC Programs

Techniques for I/O Mapping in PLC Programs

I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?


Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Understanding Industrial Ethernet Connections: RJ45, Fiber, M12, and SFP

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.


Designing a Custom Machine Alarm System: From PLC to HMI

Designing a Custom Machine Alarm System: From PLC to HMI

Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment builders and integrators. Follow along as we build a custom alarm handling system.


Too Much Current! Breaker Curves and Overload Trip Classes

Too Much Current! Breaker Curves and Overload Trip Classes

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.


What is a Servo Motor?

What is a Servo Motor?

Servo motors are common in all kinds of motion control applications for various industries, but what are these devices, and what makes them different from standard AC or DC motors?


Turn a Raspberry Pi Into a PLC Using OpenPLC

Turn a Raspberry Pi Into a PLC Using OpenPLC

Using a Raspberry Pi and the OpenPLC software platform, create a simple PLC that can be programmed in ladder diagrams with remote access and I/O monitoring dashboards.


Back to the Basics: Pressure Units and Measurements

Back to the Basics: Pressure Units and Measurements

What is pressure? Everybody knows about this important quantity, but how do you define it? How do you measure it? Where does it come from? In this article, we’ll learn about the basics of pressure.


Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.


How to Wire Motor Starters and Contactors

How to Wire Motor Starters and Contactors

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.


Motor Starter Wiring Infographic

Motor Starter Wiring Infographic

Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.


What is a Safety PLC?

What is a Safety PLC?

This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.


Understanding RMS and True RMS for Meters and Mechanical Measurements

Understanding RMS and True RMS for Meters and Mechanical Measurements

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?


Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Relays, Relays, and More Relays: 7 Kinds of Industrial Relays

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?


A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

A Better Fit: Comparing Electrical Systems vs. Pneumatic Systems

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?


How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

How Do You ‘Megger’ a Motor? Understanding Motor Insulation Resistance

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


What is a Soft Start? Reducing Start-up Load on Motor Circuits

What is a Soft Start? Reducing Start-up Load on Motor Circuits

Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.


Data Flow Tutorial With Mage.ai | Part 6: Refined Data Presentation

Data Flow Tutorial With Mage.ai | Part 6: Refined Data Presentation

We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.


Star-Delta Wiring for Reduced Voltage Starting of 3-Phase Motors

Star-Delta Wiring for Reduced Voltage Starting of 3-Phase Motors

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.


How Does a Circuit Breaker Work?

How Does a Circuit Breaker Work?

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.