I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?
I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?
Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference…
Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.
Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment…
Creating custom alarm systems can be complicated and overwhelming, but they can also be very beneficial for equipment builders and integrators. Follow along as we build a custom alarm handling system.
We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like…
We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.
Servo motors are common in all kinds of motion control applications for various industries, but what are these devices,…
Servo motors are common in all kinds of motion control applications for various industries, but what are these devices, and what makes them different from standard AC or DC motors?
Using a Raspberry Pi and the OpenPLC software platform, create a simple PLC that can be programmed in ladder diagrams…
Using a Raspberry Pi and the OpenPLC software platform, create a simple PLC that can be programmed in ladder diagrams with remote access and I/O monitoring dashboards.
What is pressure? Everybody knows about this important quantity, but how do you define it? How do you measure it? Where…
What is pressure? Everybody knows about this important quantity, but how do you define it? How do you measure it? Where does it come from? In this article, we’ll learn about the basics of pressure.
Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are…
Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.
This article investigates the basic components and wiring conventions for common three-phase motor starter…
This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.
Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.
Complete wiring guide for 3-phase motor starters with and without overload (OL) relays.
This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard…
This article investigates the basic qualities that make up a safety PLC, what distinguishes a safety PLC from a standard model, and the reasons for which a safety PLC may be critical.
Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math…
Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?
Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…
Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory…
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?
In order to trace control system problems to the core, the ability to read and interpret various resources, from…
In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply,…
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.
We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data,…
We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.