Latest Batch and Processes Technical Articles

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others,…

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs…

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.

AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and…

AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this…

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this article, we will look at the sequence valve and its use in systems to automate fluid flow.

Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and…

Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and control processes, prevent system failures, and optimize performance.

Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container.…

Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container. Different types of level sensors include capacitive, ultrasonic, acoustic, and radar.

Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic…

Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic system to keep pressure quantities under control.

Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the…

Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the proper interval? Factors include environment, usage, and level of dependence on proper function.

There are many different kinds of electric motors used for industrial power transfer, but there are also hydraulic and…

There are many different kinds of electric motors used for industrial power transfer, but there are also hydraulic and pneumatic motors that can lend advantages in some situations.

Converting thermal energy into electrical signals, temperature sensors such as RTDs and thermocouples are fundamental in…

Converting thermal energy into electrical signals, temperature sensors such as RTDs and thermocouples are fundamental in the maintenance and operation of industrial environments and equipment.

Calibration can be a time-consuming process requiring expensive traceable tools, but high-accuracy signals result in…

Calibration can be a time-consuming process requiring expensive traceable tools, but high-accuracy signals result in higher-quality products, better customer satisfaction, and, ultimately, greater returns.

ASCII is a familiar acronym, found in applications like Modbus communications and string data types—but what is it, and…

ASCII is a familiar acronym, found in applications like Modbus communications and string data types—but what is it, and what does ASCII mean for automation engineers?

Cybersecurity is all about processes and people. A lot of threats can be mitigated through technology, but only if people…

Cybersecurity is all about processes and people. A lot of threats can be mitigated through technology, but only if people understand how cybersecurity affects control systems and related technology.

Optical sensors are one of the most popular sensor types in industrial automation. This article covers optical sensor…

Optical sensors are one of the most popular sensor types in industrial automation. This article covers optical sensor basics and commonly used types, including fiber optic, photoelectric, and optical encoders.

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods…

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC…

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history,…

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.