Latest Component Manufacturing Technical Articles

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older,…

Learn how to use DirectSOFT6 to program discrete I/O functions in a Koyo DirectLOGIC PLC. Although these PLCs are older, they are found in many existing automation installations.

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no…

Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no exception. Learn how to adjust the parameters for networking and IP configuration.

Expanding motor drives with I/O is a cost-effective way of increasing local control without burdening the control system.…

Expanding motor drives with I/O is a cost-effective way of increasing local control without burdening the control system. Control Technique’s new SI-I/O 24 Plus expands I/O right on the drive unit.

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive…

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive into several robot-to-PLC communication strategies.

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite…

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite software. Wiring, configuring I/O, and programming will be a part of this tutorial.

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference…

Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false…

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?

Version control software allows manufacturers to automatically save code revisions across teams. Learn how Automation NTH…

Version control software allows manufacturers to automatically save code revisions across teams. Learn how Automation NTH leveraged this strategy to save countless hours and increase reliability.

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like…

We know what a circuit breaker is meant to do: stop the flow of electricity in case of a fault or failure. But just like fuses, breakers and overloads respond differently depending on the load.

Servo motors are common in all kinds of motion control applications for various industries, but what are these devices,…

Servo motors are common in all kinds of motion control applications for various industries, but what are these devices, and what makes them different from standard AC or DC motors?

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are…

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.

This article investigates the basic components and wiring conventions for common three-phase motor starter…

This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and…

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and how to avoid and resolve issues associated with DCS positional alarms.

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math…

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like…

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like steppers, named for the individual steps they take when control voltage is applied.

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory…

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and…

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?