An age-old debate in PLC programming: investigating the uses and caveats of latching software commands versus seal-in ladder logic for industrial control applications.
An age-old debate in PLC programming: investigating the uses and caveats of latching software commands versus seal-in ladder logic for industrial control applications.
This article investigates the basic principles of inverters, different types of DC-to-AC conversion, and common…
This article investigates the basic principles of inverters, different types of DC-to-AC conversion, and common applications for generating AC voltage in manufacturing.
Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no…
Parameters control the operation and command sources for VFDs. The PowerFlex series from Rockwell Automation is no exception. Learn how to adjust the parameters for networking and IP configuration.
Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference…
Ethernet switches can use four different types of connections: RJ45, fiber, M12, and SFP. Understanding the difference can help with network troubleshooting, design, or alteration.
This article investigates the basic components and wiring conventions for common three-phase motor starter…
This article investigates the basic components and wiring conventions for common three-phase motor starter configurations, including direct online, reversing, and star-delta.
Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math…
Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?
Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…
Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory…
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?
In order to trace control system problems to the core, the ability to read and interpret various resources, from…
In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply,…
Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…
Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.
For large process systems, learn how the location of data indication and flag processing can increase or decrease the…
For large process systems, learn how the location of data indication and flag processing can increase or decrease the burden on computers at the device, RTU, or main computer level.
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to…
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special…
In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special about chain drives, and why would they be used in place of rubber belts?
Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break…
Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break down, the effects can be catastrophic and the repairs costly and timely.