Rockwell Automation’s Micro800 series is the modern replacement for some older MicroLogix PLCs. Learn how to get started with basic I/O, plus timers and…
Rockwell Automation’s Micro800 series is the modern replacement for some older MicroLogix PLCs. Learn how to get started with basic I/O, plus timers and counters, to build your own programs in a snap!
Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into…
Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.
Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the…
Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.
Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines…
Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.
Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use…
Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.
Process automation relies on precise control systems to operate production equipment for everything from lumber to…
Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.
Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be…
Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?
Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…
Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.
Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…
Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!
We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others,…
We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?
Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property…
Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property of many materials and processes and must be carefully monitored for quality and safety.
Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs…
Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.
Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of…
Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?
Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to…
Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to provide real-time information that enables machines to operate accurately and safely.
MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like…
MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like acceleration, magnetic fields, pressure, and more, and are found in automotive safety systems, navigation, and environmental monitoring.
Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and…
Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and control processes, prevent system failures, and optimize performance.
Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container.…
Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container. Different types of level sensors include capacitive, ultrasonic, acoustic, and radar.
Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic…
Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic system to keep pressure quantities under control.
Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based…
Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based on the phenomenon of magnetism and its resultant magnetic fields.