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Methods and Algorithms in Error Checking for Serial Communications

Methods and Algorithms in Error Checking for Serial Communications

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.


Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Hands-on Example: Milling Machine Failure Classification Using Logistic Regression

Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.


5-Point Guide To Set Up A Lean Production System

5-Point Guide To Set Up A Lean Production System

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.


Industrial Robot End-of-Arm Tooling Comparison and Selection

Industrial Robot End-of-Arm Tooling Comparison and Selection

Most grippers are powered by either air or electricity. Learn about the questions and factors an engineer should consider to make the best decisions while selecting a gripper to use for unique applications.


How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Fundamentals of Hydraulic Pumps: Types and Operating Principles

Fundamentals of Hydraulic Pumps: Types and Operating Principles

Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?


Introduction to Transfer Functions for Control System Analysis

Introduction to Transfer Functions for Control System Analysis

Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Developing Standardized Practices for PLC Programming

Developing Standardized Practices for PLC Programming

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.


Introduction to System Dynamic Responses

Introduction to System Dynamic Responses

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.


Pneumatic Cylinders Used for Industrial Automation

Pneumatic Cylinders Used for Industrial Automation

Engineers face a common challenge of moving objects from one point to another, especially in a production line. This article will introduce the pneumatic cylinder as used in industrial automation.


Three-Phase Transformers: Applications and Connection Configuration

Three-Phase Transformers: Applications and Connection Configuration

Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.


Back to the Basics: Understanding Industrial Buttons and Switches

Back to the Basics: Understanding Industrial Buttons and Switches

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Challenges to Sustainability: What Can Manufacturers Do to Go Green?

Challenges to Sustainability: What Can Manufacturers Do to Go Green?

Setting sustainability goals is an important step, but there are a number of real challenges that lie in implementing initiatives that can deliver these targets and lead to long-term program success.


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Radiation Sensors: Detecting Particle and Wave Emissions

Radiation Sensors: Detecting Particle and Wave Emissions

Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property of many materials and processes and must be carefully monitored for quality and safety.