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System Dynamic and Frequency Response Analysis

System Dynamic and Frequency Response Analysis

Understanding the building blocks of s-domain analysis and magnitude response theory can go a long way in helping engineers predict how and why some system design choices are made over others.


Explaining User-Defined Data Types for PLC Programming

Explaining User-Defined Data Types for PLC Programming

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.


Beginner’s Guide to Programmable Encoders

Beginner’s Guide to Programmable Encoders

Programmable encoders provide engineers real flexibility to adjust process parameters. From operating theory to programming methods, here’s everything you need to know to begin leveraging these handy devices.


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore how each different piece functions to build a comprehensive automated system.


Examples of Analog Signals in Control Systems

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?


Potential Problems Arising from Misuse of Motor Phase Wiring

Potential Problems Arising from Misuse of Motor Phase Wiring

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.


Examples of Digital Signals in Control Systems

Examples of Digital Signals in Control Systems

Digital signals hold a prominent position due to their compatibility with computers. But what are digital signals, and what are some examples of the various devices used with digital inputs and outputs?


Troubleshooting and Testing Single Phase AC Motors

Troubleshooting and Testing Single Phase AC Motors

Single-phase motors are common in household and small industrial devices. They are a bit more complex than 3-phase models, so it’s important to recognize failure modes and common symptoms.


Virtual LAN for IT/OT Nodes in Industrial Control Systems

Virtual LAN for IT/OT Nodes in Industrial Control Systems

Virtual networks can connect or isolate various local control networks through configuration of a managed switch. Why would we use VLANs, and how can you segment a network switch to create a VLAN?


Basic Structured Text Programming in Mitsubishi PLCs

Basic Structured Text Programming in Mitsubishi PLCs

Structured Text (ST) is one of the common IEC programming languages that can be used in programming PLCs. Learn how to use structured text to write executable programs for MELSEC’s FX series PLC.


Math and Comparison Commands In Mitsubishi’s FX and Q Series PLCs

Math and Comparison Commands In Mitsubishi’s FX and Q Series PLCs

Mathematical operations are essential in PLC programming as they help in creating an argument output that is based on proportionality and numbers. Learn how to implement mathematical operations in FX and Q Series PLCs.


Managing Networks | Why Do I Need an Industrial Grade Switch?

Managing Networks | Why Do I Need an Industrial Grade Switch?

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?


Going Against the Flow | Reversing Single-phase Industrial Motors

Going Against the Flow | Reversing Single-phase Industrial Motors

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on single-phase motors. Can these types of motors be reversed, and if so, how?


PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.


Ignition SCADA Software: What are Tags and How are They Used?

Ignition SCADA Software: What are Tags and How are They Used?

An introduction to the various tag types used within one of the leading supervisory control and data acquisition (SCADA) software powering IIoT, HMI, and I4.0 applications: Ignition by Inductive Automation.


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.


Methods and Algorithms in Error Checking for Serial Communications

Methods and Algorithms in Error Checking for Serial Communications

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.


5-Point Guide To Set Up A Lean Production System

5-Point Guide To Set Up A Lean Production System

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.