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Virtual LAN for IT/OT Nodes in Industrial Control Systems

Virtual LAN for IT/OT Nodes in Industrial Control Systems

Virtual networks can connect or isolate various local control networks through configuration of a managed switch. Why would we use VLANs, and how can you segment a network switch to create a VLAN?


Managing Networks | Why Do I Need an Industrial Grade Switch?

Managing Networks | Why Do I Need an Industrial Grade Switch?

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?


Ignition SCADA Software: What are Tags and How are They Used?

Ignition SCADA Software: What are Tags and How are They Used?

An introduction to the various tag types used within one of the leading supervisory control and data acquisition (SCADA) software powering IIoT, HMI, and I4.0 applications: Ignition by Inductive Automation.


Methods and Algorithms in Error Checking for Serial Communications

Methods and Algorithms in Error Checking for Serial Communications

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.


5-Point Guide To Set Up A Lean Production System

5-Point Guide To Set Up A Lean Production System

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Developing Standardized Practices for PLC Programming

Developing Standardized Practices for PLC Programming

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.


Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

Gas, Smoke, and Fire Sensors for Industrial and Commercial Applications

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Disaster Recovery Plan and Strategy in Case of IT/OT Equipment Failure

Disaster Recovery Plan and Strategy in Case of IT/OT Equipment Failure

Failures are never the goal of any industrial operation. But when disaster strikes, it’s always better to have a mitigation plan in place well in advance of the event to ensure timely recovery.


A Hands-on Walkthrough of MQTT Protocol Using the paho-mqtt Open Source Library

A Hands-on Walkthrough of MQTT Protocol Using the paho-mqtt Open Source Library

No more IIoT buzzwords! This article aims to walk through an implementation of MQTT using the paho-mqtt library using nothing more than your local machine and some simple Python programming.


Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?


Understanding the OPC Unified Architecture (OPC UA) Protocol

Understanding the OPC Unified Architecture (OPC UA) Protocol

Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.


What’s This Standardized Code for Information? Funny You Should ASCII

What’s This Standardized Code for Information? Funny You Should ASCII

ASCII is a familiar acronym, found in applications like Modbus communications and string data types—but what is it, and what does ASCII mean for automation engineers?


Cybersecurity for Industrial Control Systems

Cybersecurity for Industrial Control Systems

Cybersecurity is all about processes and people. A lot of threats can be mitigated through technology, but only if people understand how cybersecurity affects control systems and related technology.


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

EtherCAT is an often preferred competitor in the arena of industrial networking protocols. Learn the reason why many technologies embrace this protocol and what sets it apart from other fieldbus varieties.


An Engineer Explains the Hexadecimal and Octal Number Systems

An Engineer Explains the Hexadecimal and Octal Number Systems

Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience. Decimal makes sense, but what about hexadecimal and the lesser-known octal systems?


What’s the Difference Between an Electronic Data Sheet and Add-on Profile?

What’s the Difference Between an Electronic Data Sheet and Add-on Profile?

Using an electronic data sheet or add-on profile is an easier method than having to manually configure and map a generic Ethernet module. Learn about the differences between an EDS and AOP and how and when each is used.


Intro to Siemens S7-1200 PLC and TIA Portal Programming

Intro to Siemens S7-1200 PLC and TIA Portal Programming

The S7-1200 is one of Siemens’ most popular PLC options for relatively small automation projects. Learn how to use the Totally Integrated Automation Portal to design simple ladder logic programs.