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Deep Dive into PLC Sequential Function Chart (SFC) Programming

Deep Dive into PLC Sequential Function Chart (SFC) Programming

Sequential function charts (SFCs) are a great tool when processes require sequence control, but things can get complicated fast. Here are some ways to create better SFC programs and applications.


PLC Programming With Function Block Diagrams

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?


Wood You Look at That? The Incredible Automation Controlling Lumber Mills

Wood You Look at That? The Incredible Automation Controlling Lumber Mills

From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control and automation. Learn about the process from start to finish and how lumber mills ensure the world has access to high-quality lumber thanks to control technology.


What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


Differences between Transformer and Transformer-free UPS Designs

Differences between Transformer and Transformer-free UPS Designs

Transformerless UPS designs are taking place in various industries, particularly in aseptic manufacturing, pharmaceuticals, and healthcare, where the reliability of power supply is critical.


Potential Problems Arising from Misuse of Motor Phase Wiring

Potential Problems Arising from Misuse of Motor Phase Wiring

Using the right motor for the right task is critical - but what happens if the motor is connected to the wrong supply? It is never recommended, but important to quickly understand symptoms of incorrect wiring.


Explaining Industrial Timers: On Delay and Off Delay

Explaining Industrial Timers: On Delay and Off Delay

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Three-Phase Transformers: Applications and Connection Configuration

Three-Phase Transformers: Applications and Connection Configuration

Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Disaster Recovery Plan and Strategy in Case of IT/OT Equipment Failure

Disaster Recovery Plan and Strategy in Case of IT/OT Equipment Failure

Failures are never the goal of any industrial operation. But when disaster strikes, it’s always better to have a mitigation plan in place well in advance of the event to ensure timely recovery.


Understanding Power Factor Correction in Single Phase and Three Phase

Understanding Power Factor Correction in Single Phase and Three Phase

In today's modern, digitally connected world, reliable and continuous power availability, together with power quality, help optimize power consumption hence improving distribution system efficiency.


Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Leveraging IIoT and Energy Measurement Tools for Machine Optimization

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?


Fundamentals of Grounding in Industrial Automation and Control Systems

Fundamentals of Grounding in Industrial Automation and Control Systems

The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.


Understanding Thermal and Pressure Safety Valves for Fluid Flow Systems

Understanding Thermal and Pressure Safety Valves for Fluid Flow Systems

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.