Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic…
Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?
Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and…
Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…
Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?
In order to trace control system problems to the core, the ability to read and interpret various resources, from…
In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.
This article looks at vacuum ejectors and vacuum pumps, specifically outlining the difference between single and…
This article looks at vacuum ejectors and vacuum pumps, specifically outlining the difference between single and multi-stage versions of each type, and common applications.
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…
We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.
When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept…
When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone…
Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone else adopt the risks in exchange for an hourly or monthly subscription rate.
An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to…
An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to construct informative and appealing HMI applications.
Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears…
Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears of modern manufacturing units by providing real-time data on machine performance.
Photoelectric sensors and fiber optic sensors are very similar in a lot of ways, but which one is superior in function…
Photoelectric sensors and fiber optic sensors are very similar in a lot of ways, but which one is superior in function and durability, and under what conditions might one be preferred?
Most commercial control technologies have fascinating histories, especially industrial robots. Here’s the story behind…
Most commercial control technologies have fascinating histories, especially industrial robots. Here’s the story behind the development of Unimate, the world’s first.
Function block diagrams can be a useful tool, but they can also add a lot of complexity. Learn about the what, when,…
Function block diagrams can be a useful tool, but they can also add a lot of complexity. Learn about the what, when, where, and why of function block diagram (FBD) programming.
Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do…
Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused,…
User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.
Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief…
Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.
Many articles address the wiring and implementation of analog control signals, but where are they used, and what might…
Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?