For large process systems, learn how the location of data indication and flag processing can increase or decrease the burden on computers at the device, RTU, or…
For large process systems, learn how the location of data indication and flag processing can increase or decrease the burden on computers at the device, RTU, or main computer level.
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…
Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to…
When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…
In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.
When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept…
When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.
Data pipelines are software services that progress the data from source to storage, hopefully without too much…
Data pipelines are software services that progress the data from source to storage, hopefully without too much programming complexity. In this article, we begin by initializing the mage.ai software.
When IT and OT converge on the shop floor, it’s important to understand how and when to let a computer control the…
When IT and OT converge on the shop floor, it’s important to understand how and when to let a computer control the assignment of network addresses, or when you would rather keep it under control.
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…
Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?
Power systems rely on meaningful data, as do most other processes. Within SCADA environments, individual data points are…
Power systems rely on meaningful data, as do most other processes. Within SCADA environments, individual data points are tracked, compared to limits, and evaluated to obtain current readings.
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and…
There are two types of winding designs inside three-phase industrial motors: Wye and Delta. Although the motors and connections look similar on the outside, this article discusses the internal construction for Delta wound motors.
Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are…
Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are at different locations. A loop powered isolator is often the solution.
An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to…
An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to construct informative and appealing HMI applications.
Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears…
Data has become the currency that enables operational excellence. Sensors are the key links, acting as the eyes and ears of modern manufacturing units by providing real-time data on machine performance.
Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way…
Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way off in the control room? Here’s an easy way to add a readout in the field.
A PLC can be placed in Run or Stop, or occasionally Program mode, usually through physical or virtual methods. But what…
A PLC can be placed in Run or Stop, or occasionally Program mode, usually through physical or virtual methods. But what do these modes mean, and when should they be used?
When beginning a new career, an obvious question is how to take positive steps, from your first day inside the plant all…
When beginning a new career, an obvious question is how to take positive steps, from your first day inside the plant all the way to becoming an experienced senior operator.
Function block diagrams can be a useful tool, but they can also add a lot of complexity. Learn about the what, when,…
Function block diagrams can be a useful tool, but they can also add a lot of complexity. Learn about the what, when, where, and why of function block diagram (FBD) programming.
Some controllers and network devices have one port, while others have two. Why is there a difference, and what advantages…
Some controllers and network devices have one port, while others have two. Why is there a difference, and what advantages does having two network ports actually provide?
Analog voltage and current are the dominating standards for industrial technology. Is one format better than the other?…
Analog voltage and current are the dominating standards for industrial technology. Is one format better than the other? And if so, why do both signal types still exist in modern systems?
Designing a control system is a difficult task in itself, but designing the graphical interface for an everyday user can…
Designing a control system is a difficult task in itself, but designing the graphical interface for an everyday user can be a very different kind of challenge that involves mental and physical considerations.