Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces…
Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.
Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be…
Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.
Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…
Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.
This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…
This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.
Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…
Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!
We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others,…
We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?
Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property…
Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property of many materials and processes and must be carefully monitored for quality and safety.
Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs…
Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.
Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of…
Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?
Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an…
Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement
Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to…
Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to provide real-time information that enables machines to operate accurately and safely.
MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like…
MEMS sensors enable the creation of highly sensitive, compact, and low-power devices for measuring quantities like acceleration, magnetic fields, pressure, and more, and are found in automotive safety systems, navigation, and environmental monitoring.
Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and…
Flow sensors measure the flow rate of liquids or gasses in pipes, ducts, and other fluid systems to help monitor and control processes, prevent system failures, and optimize performance.
Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container.…
Level sensors are used to measure the level of a substance, usually a liquid or granular material, in a container. Different types of level sensors include capacitive, ultrasonic, acoustic, and radar.
Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic…
Pressure sensors are essential tools in industrial applications, required wherever there is a hydraulic or pneumatic system to keep pressure quantities under control.
Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the…
Calibration is performed on a regular basis to ensure proper measurement tool function, but how do we determine the proper interval? Factors include environment, usage, and level of dependence on proper function.
Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based…
Seeing use in a variety of industrial applications for position sensing and object detection, inductive sensors are based on the phenomenon of magnetism and its resultant magnetic fields.
Many VFDs use digital inputs to control operation, rather than PLC-driven network communications. Learn about 2-wire and…
Many VFDs use digital inputs to control operation, rather than PLC-driven network communications. Learn about 2-wire and 3-wire digital input control schemes for ABB, Omron, Rockwell, and others.