Latest I/O Devices and Sensors Technical Articles

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or…

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into…

Force compensators and force compliance end effectors can expand the capabilities of traditional robotics to reach into difficult processes, ranging from grinding and alignment to precision measurement.

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the…

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines…

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use…

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should…

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.

This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others,…

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an…

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then,…

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods…

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC…

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history,…

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs…

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls…

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls for understanding these specs in detail during design, purchasing, and installation.

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some…

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some indicators that your organization should improve before implementing predictive maintenance.