Latest I/O Devices and Sensors Technical Articles

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others,…

We see smoke detectors on a daily basis in every house and building we visit, but the same sensor elements, and others, can be used to detect the presence of harmful gasses and heat in all industries.

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an…

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then,…

Analytics from data algorithms can predict machine failures and provide diagnostics—but what should we measure? Then, once the information has been collected, what trends might point to problems?

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods…

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC…

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history,…

Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs…

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls…

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls for understanding these specs in detail during design, purchasing, and installation.

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some…

To know if predictive maintenance is the right strategy, it might help to first recognize if it isn’t. Here are some indicators that your organization should improve before implementing predictive maintenance.

Safety is one of the most critical aspects of machine design. Today, with network connections between different machines…

Safety is one of the most critical aspects of machine design. Today, with network connections between different machines and control centers, safety signals must be shared logically and reliably across networks.

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most…

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.

You are bound to encounter two terms associated with sensors and some loads: ‘NPN’ and ‘PNP’. You must understand…

You are bound to encounter two terms associated with sensors and some loads: ‘NPN’ and ‘PNP’. You must understand the relationship between the field device and the control module in order to choose and install components properly when needed.

We'll run through the eight basic steps for implementing a predictive maintenance strategy in your business to improve…

We'll run through the eight basic steps for implementing a predictive maintenance strategy in your business to improve critical asset availability, reduced maintenance costs, and enhanced revenues over time.

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for…

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.

Ambient light, reflection, and transparent objects can all cause difficulties during machine vision applications. Learn…

Ambient light, reflection, and transparent objects can all cause difficulties during machine vision applications. Learn about these issues and some potential solutions to better ensure safety and quality.

Learn about the differences between red, green, infrared, and more recently, blue photoelectric sensors and how the…

Learn about the differences between red, green, infrared, and more recently, blue photoelectric sensors and how the different light spectrums can aid in varying industrial automation processes.

What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal?…

What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal? Some systems use simple open/close valves, but others require far more precision.