Latest Technical Articles

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and…

Learn about FANUC’s Dual Check Safety (DCS) system and the various methods, how to configure the DCS parameters, and how to avoid and resolve issues associated with DCS positional alarms.

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math…

Electrical and mechanical measurements are often labeled with "RMS" and "True RMS." Aside from the simple math definitions we learned in electronics class, why is this distinction actually important?

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade…

Have you ever heard of a relay? Of course you have. There are many different kinds, plus hundreds of different trade lingo names. What are some of the most common, and how do we use them?

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like…

When the angle or distance of motion is more important than speed and power, certain motors shine brighter, like steppers, named for the individual steps they take when control voltage is applied.

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory…

Knowing what kind of control system to use: that’s a question that must be answered before setting up the factory floor. Why would someone choose pneumatic over electrical controls?

Storing data long-term for recording and reporting purposes is the job of the utility data warehouse, quite different…

Storing data long-term for recording and reporting purposes is the job of the utility data warehouse, quite different from data-collection processes that optimize systems and predict failures.

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and…

Safety devices have two main purposes, both of them meant for (you guessed it) safety. They protect both machine and operator from harm. But what’s inside, and how do these switches work?

Compete wiring diagram guide for 3-wire, 6-wire, 9-wire, and 12-wire three-phase motors used for industrial automation.

Compete wiring diagram guide for 3-wire, 6-wire, 9-wire, and 12-wire three-phase motors used for industrial automation.

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a…

Within motors, two very different types of resistance are evident. The resistance of the windings is measured with a normal multimeter. But what is insulation resistance, and how is it measured?

In order to trace control system problems to the core, the ability to read and interpret various resources, from…

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.

This article looks at vacuum ejectors and vacuum pumps, specifically outlining the difference between single and…

This article looks at vacuum ejectors and vacuum pumps, specifically outlining the difference between single and multi-stage versions of each type, and common applications.

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read…

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both…

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.

Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply,…

Controlling the startup of a motor not only reduces the wear on the motor, but eases the burden on the electrical supply, reducing infrastructure demands and the running cost of industrial loads.

Protecting equipment and personnel from overcurrent dangers, like sparks and fires, is the primary job of the humble…

Protecting equipment and personnel from overcurrent dangers, like sparks and fires, is the primary job of the humble fuse, one of the most basic, yet critical of all safety devices.

We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data,…

We conclude the data flow project with the step of developing a business intelligence dashboard to present machine data, at a reliable schedule, to a leadership or maintenance team.

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.

It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might…

It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might even use more than one, depending on the circumstances and scope of your project.

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.