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9 Critical Steps to Building a Digital Twin for Your Factory

9 Critical Steps to Building a Digital Twin for Your Factory

Digital twins are a virtual process representation merging the simulation and real worlds to increase efficiency, optimize parameters, and predict successful operations for a variety of industries.


Create Your Own IIoT Tech Stack Project | Part 8: Final - Data Dashboard

Create Your Own IIoT Tech Stack Project | Part 8: Final - Data Dashboard

In this final installment of the IIoT tech stack project, learn how to design the customer-facing dashboard or observability platform using the data acquired from the MQTT client device.


Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

This article will explore the setup of Node-RED, the glue that will serve to connect all of the individual components of the solution that we have created up to this point.


Create Your Own IIoT Tech Stack Project | Part 3: Commissioning MQTT Broker

Create Your Own IIoT Tech Stack Project | Part 3: Commissioning MQTT Broker

Learn to develop an actual IoT solution end to end. Create a Mosquitto MQTT broker for the Raspberry Pi client in order to connect and publish Sense HAT sensor data.


Human Machine Interface (HMI): Controls and Data Types

Human Machine Interface (HMI): Controls and Data Types

An overview of HMI data types, input controls, output indicators, and message functions, the building blocks used to construct informative and appealing HMI applications.


Loop Powered Process Displays to Add Easy Measurements

Loop Powered Process Displays to Add Easy Measurements

Have you ever needed to know the temperature, pressure, flow, or other measurement on location, but the readout is way off in the control room? Here’s an easy way to add a readout in the field.


Advanced Web-Based HMI Project: Part 1

Advanced Web-Based HMI Project: Part 1

Taking web-based HMI design from a simulated project to the real-world environment. Part 1 introduces tag instances and attributes.


Raspberry Pi Sense HAT Joystick Controls and Event-Based Programming

Raspberry Pi Sense HAT Joystick Controls and Event-Based Programming

The Raspberry Pi 4 Sense HAT add-on can be used to control output events based on feedback from sensors, and the built-in joystick can be used to trigger those events.


PygWalker Data Visualization Library - Part 2, Advanced Charting Display

PygWalker Data Visualization Library - Part 2, Advanced Charting Display

PygWalker is a useful tool to visualize data, with advanced features to make the data more constructive. This tutorial continues using the milling machine predictive maintenance dataset.


PLC Programming With Function Block Diagrams

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?


Human Factor Engineering: Designing an Intuitive HMI

Human Factor Engineering: Designing an Intuitive HMI

Designing a control system is a difficult task in itself, but designing the graphical interface for an everyday user can be a very different kind of challenge that involves mental and physical considerations.


How to Design and Deploy a Web-Based HMI Project - Part 1

How to Design and Deploy a Web-Based HMI Project - Part 1

A walkthrough and discussion of a simple web-based HMI solution that could modernize your current HMI technology stack. The first step in the process involves sending data from a device to a server.


How to Design and Deploy a Web-Based HMI Project - Part 4

How to Design and Deploy a Web-Based HMI Project - Part 4

Refining and integrating a front-end HMI application to an API middle layer with real-time data display and historian capabilities for short-term data visualization.


How to Design and Deploy a Web-Based HMI Project - Part 3

How to Design and Deploy a Web-Based HMI Project - Part 3

Learn the first steps in focusing on the integration of a front-end HMI application to an API middle layer.


How to Design and Deploy a Web-Based HMI Project - Part 2

How to Design and Deploy a Web-Based HMI Project - Part 2

The middle layer, or API layer of a custom-built HMI project involves a server that can submit or receive data to and from a device, either to provide the user interface or interact with the machine.


What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore how each different piece functions to build a comprehensive automated system.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.