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PLC Programming: Best Practices for Function Block Diagrams

PLC Programming: Best Practices for Function Block Diagrams

Function block diagrams can be a useful tool, but they can also add a lot of complexity. Learn about the what, when, where, and why of function block diagram (FBD) programming.


Ethernet Ports on Controllers: How Many, and What do They Do?

Ethernet Ports on Controllers: How Many, and What do They Do?

Some controllers and network devices have one port, while others have two. Why is there a difference, and what advantages does having two network ports actually provide?


Sense HAT: The Coolest HAT for the Raspberry Pi

Sense HAT: The Coolest HAT for the Raspberry Pi

This top-mount accessory for the Raspberry Pi offers various capabilities at a low cost, perfect for analyzing and solving problems related to vibration, temperature, humidity, and others.


Deep Dive into PLC Sequential Function Chart (SFC) Programming

Deep Dive into PLC Sequential Function Chart (SFC) Programming

Sequential function charts (SFCs) are a great tool when processes require sequence control, but things can get complicated fast. Here are some ways to create better SFC programs and applications.


PLC Programming With Function Block Diagrams

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?


A Tale of Two Standards | Comparing Analog Voltage and Current

A Tale of Two Standards | Comparing Analog Voltage and Current

Analog voltage and current are the dominating standards for industrial technology. Is one format better than the other? And if so, why do both signal types still exist in modern systems?


Small-Scale Automation Projects: Setting the Table for Raspberry Pi

Small-Scale Automation Projects: Setting the Table for Raspberry Pi

Automation can be inexpensive for small projects by using development boards. This article presents a walkthrough of the setup and installation steps for the popular Raspberry Pi.


Optimizing Single-Run PLC Bits and Tasks for Startup Processes

Optimizing Single-Run PLC Bits and Tasks for Startup Processes

Programmable Logic Controllers (PLCs) are designed as an endlessly-looping program, examining all lines of code as rapidly as possible. Following are a few critical tips for when programmers only need to run a series of single operations at startup.


How to Design and Deploy a Web-Based HMI Project - Part 1

How to Design and Deploy a Web-Based HMI Project - Part 1

A walkthrough and discussion of a simple web-based HMI solution that could modernize your current HMI technology stack. The first step in the process involves sending data from a device to a server.


Three Things About IO-Link Sensors That May Shock You

Three Things About IO-Link Sensors That May Shock You

Control.com’s Director of Engineering got to explore IO-Link sensors and what he found might surprise you! Although still considered an “emerging” technology, it’s clear IO-Link technology boasts several bonafide benefits over traditional sensors.


Wood You Look at That? The Incredible Automation Controlling Lumber Mills

Wood You Look at That? The Incredible Automation Controlling Lumber Mills

From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control and automation. Learn about the process from start to finish and how lumber mills ensure the world has access to high-quality lumber thanks to control technology.


How to Design and Deploy a Web-Based HMI Project - Part 4

How to Design and Deploy a Web-Based HMI Project - Part 4

Refining and integrating a front-end HMI application to an API middle layer with real-time data display and historian capabilities for short-term data visualization.


How to Design and Deploy a Web-Based HMI Project - Part 3

How to Design and Deploy a Web-Based HMI Project - Part 3

Learn the first steps in focusing on the integration of a front-end HMI application to an API middle layer.


How to Design and Deploy a Web-Based HMI Project - Part 2

How to Design and Deploy a Web-Based HMI Project - Part 2

The middle layer, or API layer of a custom-built HMI project involves a server that can submit or receive data to and from a device, either to provide the user interface or interact with the machine.


What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Explaining User-Defined Data Types for PLC Programming

Explaining User-Defined Data Types for PLC Programming

User-defined data types (UDTs) are a powerful and useful tool when applied to their full advantage. However, misused, they can become problematic and introduce roadblocks to troubleshooting and upgrading PLC programs.


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

Understanding the Automation Lingo: PLC, PAC, RTU, DCS, and SCADA

What are these terms, PLC, PAC, RTU, DCS, SCADA? Why are they so important to industrial robotics and automation? Explore how each different piece functions to build a comprehensive automated system.


Examples of Analog Signals in Control Systems

Examples of Analog Signals in Control Systems

Many articles address the wiring and implementation of analog control signals, but where are they used, and what might make them a better (or perhaps worse) decision than digital input/output devices?