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Smart Systems in Smart Manufacturing

Smart Systems in Smart Manufacturing

Smart systems deliver better business outcomes – like increased efficiency, higher throughputs, faster startups and greater product customization. And when these machines use industrial control systems that are designed for simplicity and scalability, they can help you achieve the outcomes you want in a cost-effective, sustainable way.


Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing Common Industrial IoT Cybersecurity Risks For Control Systems

Addressing cybersecurity threats introduced by IIoT technology and devices can quickly seem overwhelming. However, an understanding of the risks can lead to some straightforward countermeasures.


Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

Industrial Network Options: EtherCAT Advantages, Challenges, and Specs

EtherCAT is an often preferred competitor in the arena of industrial networking protocols. Learn the reason why many technologies embrace this protocol and what sets it apart from other fieldbus varieties.


Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Siemens TIA Portal and S7-1200 Tutorial 2: Analog Inputs

Programming simple coil and contact commands is an easy matter in most PLC IDEs. Connecting and configuring analog inputs can be more challenging with various bit resolutions and conversion commands.


Understanding Controller Memory Types and Conservation

Understanding Controller Memory Types and Conservation

Insufficient controller memory can result in reduced HMI and SCADA response speed and longer scan times. Know the differences between RAM, ROM, and removable memory, and how to keep program sizes in check.


Analog Output Module Wiring With 2, 3, and 4 Wire Devices

Analog Output Module Wiring With 2, 3, and 4 Wire Devices

Analog outputs are a special signal with a wider current or voltage range, in contrast with a limited discrete on/off output. These signals are used to control or set parameters for other automation systems.


An Engineer Explains the Hexadecimal and Octal Number Systems

An Engineer Explains the Hexadecimal and Octal Number Systems

Computers understand values as long strings of binary bits, but we humans convert them to other systems for convenience. Decimal makes sense, but what about hexadecimal and the lesser-known octal systems?


How To Use Analog Inputs With 2, 3, and 4 Wires

How To Use Analog Inputs With 2, 3, and 4 Wires

Analog inputs are used to measure changes in process through sensors, subsequently converting that signal to voltage or current and sending it to modules that measure this change to determine new setpoints.


Understanding Sensor Specifications

Understanding Sensor Specifications

Operating voltage, linearity, dimensions, polarity protection, range… When it comes to sensors, every situation calls for understanding these specs in detail during design, purchasing, and installation.


Introduction to Basic Three-Phase Motor Control Circuits

Introduction to Basic Three-Phase Motor Control Circuits

Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.


Turbine Maintenance: Understanding Ratcheting and Turning Gears

Turbine Maintenance: Understanding Ratcheting and Turning Gears

Turbine ratcheting helps prevent damage by regulating a turbine's uniform warm-up and cool-down. In this article, we will discuss the principles and challenges behind this process.


How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

How IIoT can Benefit Maintenance Practices and Increase Overall Equipment Effectiveness

As data becomes available, maintenance can shift from being done on a rigid schedule to a more cost-effective plan of fixing as required, even turning attention to the root cause of maintenance woes.


Combatting the Effects of EMI with EMC Design Principles for Electrical Panels

Combatting the Effects of EMI with EMC Design Principles for Electrical Panels

EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control systems. Learn about some features of electromagnetic compatibility in panels.


Electrical Symbols and What They Mean to Controls Engineers

Electrical Symbols and What They Mean to Controls Engineers

Using symbols instead of text provides a fast and effective way to describe an electrical system. Learn about the what, when, where, and why of commonly used electrical symbols from the perspective of a controls engineer.


What is Proportional Gain?

What is Proportional Gain?

This article discusses the meaning and effects of proportional gain in a controlled system such as motion, temperature, and fluid flow.


What’s the Difference Between an Electronic Data Sheet and Add-on Profile?

What’s the Difference Between an Electronic Data Sheet and Add-on Profile?

Using an electronic data sheet or add-on profile is an easier method than having to manually configure and map a generic Ethernet module. Learn about the differences between an EDS and AOP and how and when each is used.


AI-enabled Platforms Achieve New Levels of Production Efficiency

AI-enabled Platforms Achieve New Levels of Production Efficiency

Digitalization is steadily gaining importance to help manufacturers meet changes in the process industry, however, modern digital solutions must represent the interaction of both machine parameters and tribal knowledge.


Intro to Siemens S7-1200 PLC and TIA Portal Programming

Intro to Siemens S7-1200 PLC and TIA Portal Programming

The S7-1200 is one of Siemens’ most popular PLC options for relatively small automation projects. Learn how to use the Totally Integrated Automation Portal to design simple ladder logic programs.


Introduction to Single Pair Ethernet (SPE)

Introduction to Single Pair Ethernet (SPE)

Industrial Ethernet is getting a facelift, but will the industry adopt this new change? Single Pair Ethernet (SPE) offers gigabit speeds with a reduced footprint. When is it used, and where?


Understanding Power Quality, Monitoring, and Correction  

Understanding Power Quality, Monitoring, and Correction  

Power quality is an increasing concern for manufacturers all over the world as electrical equipment becomes more advanced and therefore sensitive to discrepancies in the supplied power.