Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs?…
Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?
I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or…
I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?
Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions…
Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.
Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do…
Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?
Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines…
Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.
Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This…
Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission…
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.
Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require…
Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.
This article features an in-depth discussion of the various options for buttons and switches, including function, styles,…
This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.
We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems:…
We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?
Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to…
Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated…
Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?
Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an…
Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement
Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA)…
Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.
The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In…
The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.
Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC…
Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as…
Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.
EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control…
EMC-compliant panels are an excellent first step in reducing electromagnetic interference from industrial control systems. Learn about some features of electromagnetic compatibility in panels.
Using symbols instead of text provides a fast and effective way to describe an electrical system. Learn about the what,…
Using symbols instead of text provides a fast and effective way to describe an electrical system. Learn about the what, when, where, and why of commonly used electrical symbols from the perspective of a controls engineer.