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What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Differences between Transformer and Transformer-free UPS Designs

Differences between Transformer and Transformer-free UPS Designs

Transformerless UPS designs are taking place in various industries, particularly in aseptic manufacturing, pharmaceuticals, and healthcare, where the reliability of power supply is critical.


Panel Builder’s Guide to Grounding and UL 508A Standards - Part 1

Panel Builder’s Guide to Grounding and UL 508A Standards - Part 1

Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A standard must understand how, when, and why to properly ground and bond circuits.


Explaining Industrial Timers: On Delay and Off Delay

Explaining Industrial Timers: On Delay and Off Delay

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?


Managing Networks | Why Do I Need an Industrial Grade Switch?

Managing Networks | Why Do I Need an Industrial Grade Switch?

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?


Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Temperature Profiling: The Process and The Underlying Benefits

Temperature Profiling: The Process and The Underlying Benefits

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.


Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.


Methods and Algorithms in Error Checking for Serial Communications

Methods and Algorithms in Error Checking for Serial Communications

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Three-Phase Transformers: Applications and Connection Configuration

Three-Phase Transformers: Applications and Connection Configuration

Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.


Back to the Basics: Understanding Industrial Buttons and Switches

Back to the Basics: Understanding Industrial Buttons and Switches

This article features an in-depth discussion of the various options for buttons and switches, including function, styles, shapes, and illumination options for all kinds of control panel inputs.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Testing the Limits: Capabilities of the Limit Switch

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement


Understanding the OPC Unified Architecture (OPC UA) Protocol

Understanding the OPC Unified Architecture (OPC UA) Protocol

Learn about the history, framework, and current uses of the Open Platform Communications United Architecture (OPC UA) communication protocol in industrial automation.


Fundamentals of Grounding in Industrial Automation and Control Systems

Fundamentals of Grounding in Industrial Automation and Control Systems

The subject of grounding in electronics is broad and complex, spanning across a variety of functions and objectives. In this article, we will investigate the applications and regulation of grounding in control systems on a fundamental level.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.