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Deep Dive into PLC Sequential Function Chart (SFC) Programming

Deep Dive into PLC Sequential Function Chart (SFC) Programming

Sequential function charts (SFCs) are a great tool when processes require sequence control, but things can get complicated fast. Here are some ways to create better SFC programs and applications.


PLC Programming With Function Block Diagrams

PLC Programming With Function Block Diagrams

Function block diagram (FBD) programming is a common language for PLCs following the IEC 61131 standard. What is FBD, and how does it differ from the familiar ladder logic programs?


A Tale of Two Standards | Comparing Analog Voltage and Current

A Tale of Two Standards | Comparing Analog Voltage and Current

Analog voltage and current are the dominating standards for industrial technology. Is one format better than the other? And if so, why do both signal types still exist in modern systems?


What Can Go Wrong With Electrical Process Measurements?

What Can Go Wrong With Electrical Process Measurements?

Whether working with measurement tools or process controllers, it is important to recognize faulty display values and the best ways to fix them.


Three Things About IO-Link Sensors That May Shock You

Three Things About IO-Link Sensors That May Shock You

Control.com’s Director of Engineering got to explore IO-Link sensors and what he found might surprise you! Although still considered an “emerging” technology, it’s clear IO-Link technology boasts several bonafide benefits over traditional sensors.


Wood You Look at That? The Incredible Automation Controlling Lumber Mills

Wood You Look at That? The Incredible Automation Controlling Lumber Mills

From forest to felling, logging road to mill, finished lumber’s adventure on its way to market is filled with control and automation. Learn about the process from start to finish and how lumber mills ensure the world has access to high-quality lumber thanks to control technology.


What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Creating a Low-Cost OpenPLC Pulse Timer Function Block HMI with an M5Stack Core

Triggering a machine by an external event often requires a pulse timer for OpenPLC Pulse Timer control. Here’s a brief tutorial on how an M5Stack Core can offer a simple, effective low-cost Arduino OpenPLC HMI solution.


What You Need to Know: Soft Starters for Industrial Motors

What You Need to Know: Soft Starters for Industrial Motors

Driving motors is one of the most fundamental automation tasks, but understanding and selecting the proper motor soft starter for your application may require more investigation than you thought.


Differences between Transformer and Transformer-free UPS Designs

Differences between Transformer and Transformer-free UPS Designs

Transformerless UPS designs are taking place in various industries, particularly in aseptic manufacturing, pharmaceuticals, and healthcare, where the reliability of power supply is critical.


Panel Builder’s Guide to Grounding and UL 508A Standards - Part 1

Panel Builder’s Guide to Grounding and UL 508A Standards - Part 1

Ground wires reduce the risk of injury and damage from faulty equipment. Shops designing according to the UL 508A standard must understand how, when, and why to properly ground and bond circuits.


Explaining Industrial Timers: On Delay and Off Delay

Explaining Industrial Timers: On Delay and Off Delay

Measuring time delays between equipment events predates digital control systems. What are the types of timers, and how did they work before the advent of PLCs? And how do PLCs continue the tradition?


Managing Networks | Why Do I Need an Industrial Grade Switch?

Managing Networks | Why Do I Need an Industrial Grade Switch?

I could run down to the local box store or internet marketplace and buy a 5-port switch for less than 20 dollars, or invest in an industrial switch for hundreds. Why would I choose the industrial switch?


Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


Temperature Profiling: The Process and The Underlying Benefits

Temperature Profiling: The Process and The Underlying Benefits

Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.


Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Industrial and Robotic Connectors: Choosing Suitable Contacts for Cable Connections

Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.


Methods and Algorithms in Error Checking for Serial Communications

Methods and Algorithms in Error Checking for Serial Communications

Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Three-Phase Transformers: Applications and Connection Configuration

Three-Phase Transformers: Applications and Connection Configuration

Transformer types can vary from small instruments to large power distribution systems. 3-phase systems require transformers that employ the same wye and delta arrangements common to industrial motors.