Latest Metal Technical Articles

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting…

Digital controls like VFDs and soft starts have advantages by elongating start time, but simple strategies for starting motors with a reduced current draw, like star-delta (or wye-delta) are common.

It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might…

It’s important to consider your PLC tag naming convention when using different styles. Learn when and why you might even use more than one, depending on the circumstances and scope of your project.

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection…

We depend on circuit breakers all the time, even when you have a day off or work from home. These overcurrent protection devices keep machines running safely, reducing the risk of fires and arcing.

Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but…

Rockwell Automation’s Allen-Bradley control hardware catalog has long included many series that start with 17xx, but what are these lineups, and what function do they serve?

When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to…

When we need to change the speed of an industrial motor, whether to control a process or save energy costs, we turn to the variable frequency drive, better known simply as a VFD.

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll…

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC,…

A flasher can easily be implemented using interlocking timers in a PLC environment on an Arduino Uno using OpenPLC, UiFlow Blockly Code, and a programmable HMI-based LCD unit.

For being no more than a thin piece of metal, the strain gauge is a versatile measurement tool, from small switches to…

For being no more than a thin piece of metal, the strain gauge is a versatile measurement tool, from small switches to multi-ton machines. In this article, learn the operating principles and properties.

In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data…

In this article, we will explore the inbound integration to the mage.ai pipeline, connecting to the spreadsheet data source using the Google Sheets API through a JSON credentials file.

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept…

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.

Data pipelines are software services that progress the data from source to storage, hopefully without too much…

Data pipelines are software services that progress the data from source to storage, hopefully without too much programming complexity. In this article, we begin by initializing the mage.ai software.

When IT and OT converge on the shop floor, it’s important to understand how and when to let a computer control the…

When IT and OT converge on the shop floor, it’s important to understand how and when to let a computer control the assignment of network addresses, or when you would rather keep it under control.

Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What…

Pressures are always rising and falling in fluid systems. Sometimes the changes are extreme and lead to damage. What causes problematic pressure changes, and how can you trace them to their source?

All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data…

All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data movement, we explain the challenge of data flow and build a fault list.

Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone…

Traditionally, automation requires a sizable investment and integration risks. RaaS empowers manufacturers to let someone else adopt the risks in exchange for an hourly or monthly subscription rate.

In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special…

In the world of mechanical power transmission, gears, belts, and chains dominate the landscape, but what's so special about chain drives, and why would they be used in place of rubber belts?

Rebooting industrial controllers and computers incurs costs, not only from the downtime but also from cascading effects…

Rebooting industrial controllers and computers incurs costs, not only from the downtime but also from cascading effects of communication with up/downstream controllers. How can this downtime be managed?

Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break…

Hydraulic cylinders and actuators can quickly move heavy objects and provide strong clamping forces. But when they break down, the effects can be catastrophic and the repairs costly and timely.

Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are…

Many signal sources and process transmitters do not include isolation, which can cause problems when the instruments are at different locations. A loop powered isolator is often the solution.