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5-Point Guide To Set Up A Lean Production System

5-Point Guide To Set Up A Lean Production System

The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.


Industrial Robot End-of-Arm Tooling Comparison and Selection

Industrial Robot End-of-Arm Tooling Comparison and Selection

Most grippers are powered by either air or electricity. Learn about the questions and factors an engineer should consider to make the best decisions while selecting a gripper to use for unique applications.


How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.


Closing the Loop: Feedback, Feedforward, and Adaptive Control

Closing the Loop: Feedback, Feedforward, and Adaptive Control

Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.


Fundamentals of Hydraulic Pumps: Types and Operating Principles

Fundamentals of Hydraulic Pumps: Types and Operating Principles

Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?


Connectors Used in Industrial and Robotic Cable Termination

Connectors Used in Industrial and Robotic Cable Termination

Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.


Developing Standardized Practices for PLC Programming

Developing Standardized Practices for PLC Programming

Any kind of computer programming can be challenging to determine what aspects are truly unique versus what aspects should be standardized across projects and platforms to streamline future development.


Introduction to System Dynamic Responses

Introduction to System Dynamic Responses

System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.


Pneumatic Cylinders Used for Industrial Automation

Pneumatic Cylinders Used for Industrial Automation

Engineers face a common challenge of moving objects from one point to another, especially in a production line. This article will introduce the pneumatic cylinder as used in industrial automation.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Radiation Sensors: Detecting Particle and Wave Emissions

Radiation Sensors: Detecting Particle and Wave Emissions

Radiation, despite its reputation in pop culture as a harmful emission resulting from a natural disaster, is a property of many materials and processes and must be carefully monitored for quality and safety.


Introduction to Mitsubishi PLC - FX Series and MELSOFT GX Developer

Introduction to Mitsubishi PLC - FX Series and MELSOFT GX Developer

Mitsubishi's FX series PLC is one of MELSOFT GX Developer’s most popular automation solutions for small and medium-scale applications. Learn how to use GX Developer software to program the FX series PLC.


The Mechanic’s View of Control: Belt Drives

The Mechanic’s View of Control: Belt Drives

Rubber belts have lived under the hood of nearly every car since they first took to the streets, but they also transmit power through all kinds of industrial machine drives as well.


Vibration Sensors For Use In Condition Monitoring

Vibration Sensors For Use In Condition Monitoring

Vibration sensors measure the mechanical vibration of an object, making it possible to monitor machines for early signs of failure to prevent costly and dangerous breakdowns.


Hydraulic Accumulators: What Are They and Why Do We Need Them?

Hydraulic Accumulators: What Are They and Why Do We Need Them?

Hydraulic systems suffer from pressure drops and energy loss whenever any fluid is in motion. Learn about these devices called ‘accumulators’. What are they, how do they work, and why do we need them?


Measuring the Force of Rotation: Torque Sensors

Measuring the Force of Rotation: Torque Sensors

Understanding torque is a key method of preventing damage to machines and ensuring a long lifespan. We have all heard of torque, but what is it, and how is it measured in automated systems?


How To: Simple Programming with AutomationDirect Productivity PLCs

How To: Simple Programming with AutomationDirect Productivity PLCs

AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.


Testing the Limits: Capabilities of the Limit Switch

Testing the Limits: Capabilities of the Limit Switch

Limit switches are electromechanical devices that open or close contacts when external pressure is applied to an actuator. This solves a simple problem faced by motion devices: limiting movement


Accurate Tracking: A Look at Position and Distance Sensors

Accurate Tracking: A Look at Position and Distance Sensors

Engineering processes like robotics, feedback control, and security systems rely on position and distance sensors to provide real-time information that enables machines to operate accurately and safely.


Introduction to Sequence Valve Control in Fluid Flow Systems

Introduction to Sequence Valve Control in Fluid Flow Systems

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this article, we will look at the sequence valve and its use in systems to automate fluid flow.