Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values…
Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.
Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do…
Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?
Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines…
Temperature profiling is an effective tool to monitor thermal properties in process equipment. This article defines temperature profiling, discusses the process components, and describes the various benefits it offers.
Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This…
Selecting a suitable electrical connector is a process that is based on how you will terminate it to the system. This article provides advice on how to make the right contact selection for your industrial or robotic system.
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission…
Errors in communications often manifest as a result of electrical noise interrupting the data during the transmission process, leading to various methods for determining whether received data has been damaged.
Learn how to build a machine learning model to predict failure classification based on machine parameters using a…
Learn how to build a machine learning model to predict failure classification based on machine parameters using a synthetic dataset modeled after a milling machine, the same process used in real-world systems.
The Lean process uses a method of implementation focusing only on actions providing value to customers. The following…
The Lean process uses a method of implementation focusing only on actions providing value to customers. The following five steps break down the process into discrete modules when introducing efficiency to production.
Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use…
Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.
Process automation relies on precise control systems to operate production equipment for everything from lumber to…
Process automation relies on precise control systems to operate production equipment for everything from lumber to pastries. Using control algorithms produces stable, accurate, and often delicious results.
Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable…
Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved…
Industrial and robotics cabling requires specialized termination strategies. This article introduces connectors involved in automation applications for cable-to-cable or cable-to-device termination.
System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and…
System dynamics is primarily concerned with understanding complex systems’ behaviors over time. Mathematical and computer models can help identify responses before turning to costly real-world experiments.
AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and…
AutomationDirect’s Productivity line of PLCs is known for cost-effectiveness and ease of use. Learn how to build and download a simple program using discrete input and output ladder commands.
ASCII is a familiar acronym, found in applications like Modbus communications and string data types—but what is it, and…
ASCII is a familiar acronym, found in applications like Modbus communications and string data types—but what is it, and what does ASCII mean for automation engineers?
3D printers have come a long way over the years, but can we really expect to see them on the factory floor, taking the…
3D printers have come a long way over the years, but can we really expect to see them on the factory floor, taking the place of large machining centers? What benefits and challenges does printing offer to manufacturing?
Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history,…
Industrial sensors can be found in nearly every modern industrial process, regardless of complexity. Learn the history, evolution, and variety of sensors that make manufacturing the modern marvel we see today.
As data becomes available, maintenance can shift from being done on a rigid schedule to a more cost-effective plan of…
As data becomes available, maintenance can shift from being done on a rigid schedule to a more cost-effective plan of fixing as required, even turning attention to the root cause of maintenance woes.
Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the…
Machine safety design can be a daunting task with all the different safety devices on the market today. Choosing the correct device for your design can be made easier by understanding when to use the proper device.
Industrial network switches connect automation equipment, controllers, and other such devices. Learn about unmanaged,…
Industrial network switches connect automation equipment, controllers, and other such devices. Learn about unmanaged, managed, and PoE enabled switches, as well as the differences between switches, routers, and hubs.
Memory for data is among the most pressing challenges to Industry 4.0. Given the evolving nature of Industry 4.0 and…
Memory for data is among the most pressing challenges to Industry 4.0. Given the evolving nature of Industry 4.0 and associated memory solutions, however, some memory-based trends are becoming apparent.
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