PLC and other automation project software can be easier and more efficient to update and maintain thanks to the introduction of Git control, already a staple for…
PLC and other automation project software can be easier and more efficient to update and maintain thanks to the introduction of Git control, already a staple for typical programming of large-scale projects.
Relay and other coil devices pose a few confusing questions: How can the relay still work if you connect a DC supply in…
Relay and other coil devices pose a few confusing questions: How can the relay still work if you connect a DC supply in reverse? How can an alternating voltage attract and hold the load consistently?
Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for…
Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate…
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate industrial control panel design for safety and efficiency, including NFPA 70, UL 60947-4-1, and NFPA 79.
The ability to utilize an array effectively is a fundamental skill in becoming a PLC programmer, but it can also be very…
The ability to utilize an array effectively is a fundamental skill in becoming a PLC programmer, but it can also be very complex and difficult to master. Let’s do a run-down of arrays and some of their complexities!
In this article, we will take a look at the differences between synchronous and induction motors, as well as the two…
In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature…
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.
When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage…
When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage and current of the output module terminals.
Arduinos have been a staple in the community of makers, students, and project innovators for many…
Arduinos have been a staple in the community of makers, students, and project innovators for many years. For many using Arduino’s IDE, there can be difficulties in translating between PLC ladder rungs and text programming.
Inside a controller, code is interpreted into the binary signals that influence input and output signals, flags and…
Inside a controller, code is interpreted into the binary signals that influence input and output signals, flags and registers, and even the communication of network signals. This is the job of firmware.
Fuses and breakers are some of the most common safeguards to prevent electrical shock and fires. Learn about these two…
Fuses and breakers are some of the most common safeguards to prevent electrical shock and fires. Learn about these two pieces of industrial equipment and the difference between slow blow and quick blow responses.
The world of manufacturing is filled with robots, but beginners are still always faced with key questions, starting with…
The world of manufacturing is filled with robots, but beginners are still always faced with key questions, starting with perhaps the most basic: how do you program industrial robots?
Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their…
Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing.
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This…
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.
DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when…
DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when these systems should be bonded with the earth ground of the AC line voltage supply.
There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In…
There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In this article, we will look at PLC programming of fieldbus manifolds highlighting Festo's CPX layout.
We will show you how to use common math functions from two popular PLC programs—Rockwell Automation's Studio 5000 and…
We will show you how to use common math functions from two popular PLC programs—Rockwell Automation's Studio 5000 and Automation Direct Productivity Suite.
Counting up and down are commonly required functions in PLC lagger logic programs for tracking inventories, placement…
Counting up and down are commonly required functions in PLC lagger logic programs for tracking inventories, placement patterns, and gaining informational insights about machine performance statistics.
Many PLC commands are well-known to programmers, including contacts, coils, timers, and counters. But a less-common…
Many PLC commands are well-known to programmers, including contacts, coils, timers, and counters. But a less-common instruction is the one-shot, capable of harnessing the incredible processing speeds in a CPU.
One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and…
One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and unavailable, and the lack of an upgrade plan can turn a simple failure into a catastrophe.