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CTRL F3: Factory Explosion Field Study

CTRL F3: Factory Explosion Field Study

The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.


Robots and CNC Machines - An Assembly Configuration Made in Heaven

Robots and CNC Machines - An Assembly Configuration Made in Heaven

Our own Control Automation engineering staff had the opportunity to visit VersaBuilt, a CNC robotic integration shop offering an application system from the Universal Robots UR+ series.


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?


Introduction to Safety Relays

Introduction to Safety Relays

Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?


Info Byte: Preventing Relay Burnout with Flyback Diodes

Info Byte: Preventing Relay Burnout with Flyback Diodes

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.


Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.


My First Experience Programming a Collaborative Robot

My First Experience Programming a Collaborative Robot

We've read about the capabilities of collaborative robots, but often, one question still remains - how do you program a cobot? Last week, I got a chance to get my hands on a cobot for the first time.


Robots as a Service Explained

Robots as a Service Explained

Robots as a service (RaaS) can open the door to automation for small to mid-sized companies that are looking to automate a process without a large upfront capital investment.


Lock-out-tag-out (LOTO) Devices for Industrial Safety

Lock-out-tag-out (LOTO) Devices for Industrial Safety

One of the most visible elements of industrial safety is the use of lock-out-tag-out (LOTO) devices, familiar to those with experience. But, if you are new to the workforce, a brief introduction may be helpful.


How Are Robots Used in the Process Industries?

How Are Robots Used in the Process Industries?

How are robots used in discrete versus process automation? Can the process industries utilize more robotic automation?


Protecting Control Systems with Safety Instrumented Systems (SIS)

Protecting Control Systems with Safety Instrumented Systems (SIS)

Safety is of utmost importance in the day-to-day operations of any system, especially a system where humans and machines work together. Learn all about Safety Instrumented Systems and what it takes to keep workers safe, and the system running smoothly!


Considerations When Integrating Cobots Into a Facility

Considerations When Integrating Cobots Into a Facility

What are some steps to consider before integrating a cobot, such as Universal Robots, into a facility?


Overcurrent Protection: Motor Starter Trip Classes for Industrial Motors

Overcurrent Protection: Motor Starter Trip Classes for Industrial Motors

Trip classes protect motors from overcurrent, but when will an overload relay trip, why, and what trip class should you use?


Top Five Machine Safety Risks and Automated Solutions for the Shop Floor

Top Five Machine Safety Risks and Automated Solutions for the Shop Floor

Each machine on the factory floor comes with risk; learn common safety risks and corresponding automation solutions.


Safety Considerations for LiDAR Sensors

Safety Considerations for LiDAR Sensors

Learn about safety in LiDAR sensors from different perspectives and some safety-rated applications.


How are Robots Pushing Further Into Automotive Manufacturing?

How are Robots Pushing Further Into Automotive Manufacturing?

Learn about how various types of robots are currently being deployed in the automotive sector and some of the challenges they face on the factory floor.


How 3D Printing Failures Happen in Manufacturing

How 3D Printing Failures Happen in Manufacturing

This article will consider ways companies can use a full-digital thread and real-time monitoring that might lead to a better understanding of 3D printing part failures.


3D Printing Failures in Manufacturing: Troubleshooting and Prevention

3D Printing Failures in Manufacturing: Troubleshooting and Prevention

This two-part series will look at failures in additive manufacturing, how it happens, and what might prevent it from happening.


Understanding Boiler Safety Controls

Understanding Boiler Safety Controls

This article looks at the safety systems included in boilers to alert malfunctions and prevent damage when issues arise. Learn about the safety systems and the ISO standard used to keep boilers running smoothly.


The Evolution of Autonomous Mobile Robots

The Evolution of Autonomous Mobile Robots

What are autonomous mobile robots and how did they come to be a crucial part of the industrial manufacturing industry?