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Arduino Applications in Industrial Automation

Arduino Applications in Industrial Automation

While not a direct replacement for PLCs, there are industrial automation applications built using Arduino, including prototyping, embedded systems, and low-cost PLC simulators.


Control and Visualization of Power Plant Data Through SCADA Systems

Control and Visualization of Power Plant Data Through SCADA Systems

The control and visualization of power plant processes through SCADA improves the supervision, coordination, and security of the power system operations.


PLC Program Commands: Storing Data Using Arrays

PLC Program Commands: Storing Data Using Arrays

Learn how to move data through arrays using LFL, LFU, FFL, and FFU instructions, as well as a technique on cycling data through an array by putting it in the front and letting it drop out the back using CPS instructions.


Introduction to Arduino: History, Hardware, and Software

Introduction to Arduino: History, Hardware, and Software

Arduino’s open-source, microcontroller-based platform has revolutionized academic and hobbyist spaces, providing a low cost, accessible introduction to engineering and programming.


Programming B&R PLCs With Automation Studio

Programming B&R PLCs With Automation Studio

While B&R PLC controllers are quite different from typical PLCs, Automation Studio offers tools and features that make programming them less intensive. In this article, we’ll discuss how to program B&R PLCs with Automation Studio.


 PLC Program Commands: Arrays and Pointers

PLC Program Commands: Arrays and Pointers

The ability to utilize an array effectively is a fundamental skill in becoming a PLC programmer, but it can also be very complex and difficult to master. Let’s do a run-down of arrays and some of their complexities!


Introduction to Add-on Instructions for PLC Ladder Logic Programming

Introduction to Add-on Instructions for PLC Ladder Logic Programming

Learn how to take advantage of the powerful AOI feature that comes standard in Allen-Bradley / Rockwell PLCs using RSLogix 5000 and Studio 5000 Software.


I/O Module Debate: Transistor vs. Relay Output?

I/O Module Debate: Transistor vs. Relay Output?

When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage and current of the output module terminals.


Recreating PLC Ladder Logic in an Arduino C/C++ IDE

Recreating PLC Ladder Logic in an Arduino C/C++ IDE

​​​​​​​Arduinos have been a staple in the community of makers, students, and project innovators for many years. For many using Arduino’s IDE, there can be difficulties in translating between PLC ladder rungs and text programming.


PLC Program Commands: Move and Copy Instructions

PLC Program Commands: Move and Copy Instructions

Moving data is a critical function of PLCs. In this article, we’ll talk about Move, Masked Move, Copy File, and Synchronous Copy File and show how they can be used to move individual pieces of data and entire arrays. 


Collaborative Robot Cells: Simple and User-friendly Design Priorities

Collaborative Robot Cells: Simple and User-friendly Design Priorities

Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.  


What is Firmware, and Why is PLC Firmware Important?

What is Firmware, and Why is PLC Firmware Important?

Inside a controller, code is interpreted into the binary signals that influence input and output signals, flags and registers, and even the communication of network signals. This is the job of firmware.


Understanding Centralization vs Decentralization of PLCs

Understanding Centralization vs Decentralization of PLCs

Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing. 


Understanding PLC Program Commands: Comparison Instructions

Understanding PLC Program Commands: Comparison Instructions

​​​​​​​We will show you how to recognize, utilize, and efficiently operate your comparison instructions in Rockwell Automation’s Studio 5000 and Automation Direct’s Productivity Suite to make your program flow smoothly.


Allen-Bradley PLCs - A Hardware History

Allen-Bradley PLCs - A Hardware History

Credited with coining the name ‘PLC’, Allen-Bradley and parent company Rockwell Automation are major players in the world of control systems. Learn how the hardware platforms have evolved into the familiar modern configurations.


Info Byte: What’s the Deal With Debouncing Switches?

Info Byte: What’s the Deal With Debouncing Switches?

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.


How-To: Building a PLC Project with Modbus Communication

How-To: Building a PLC Project with Modbus Communication

Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two example implementations of Modbus transactions will get you started.


Info Byte: Preventing Relay Burnout with Flyback Diodes

Info Byte: Preventing Relay Burnout with Flyback Diodes

Inductive loads, such as solenoids and contactors, can cause arcs and failures back into electromechanical switching devices, causing costly downtime. The solution is cheaper than you think.


Introduction to Allen-Bradley Data Highway (DH) Networks

Introduction to Allen-Bradley Data Highway (DH) Networks

In this article, learn the basics of Allen-Bradley Data Highway, the various network structures, and the relationship between DH and Ethernet networks.


Lock-out-tag-out (LOTO) Devices for Industrial Safety

Lock-out-tag-out (LOTO) Devices for Industrial Safety

One of the most visible elements of industrial safety is the use of lock-out-tag-out (LOTO) devices, familiar to those with experience. But, if you are new to the workforce, a brief introduction may be helpful.