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Industrial Robot Cells: Designing for Safety and Effectiveness

Industrial Robot Cells: Designing for Safety and Effectiveness

Robot cells make for an efficient automation process, reduce labor costs, and increase worker safety. Learn about the common features, components, and safety requirements of industrial robot work cells.


UL Listed Devices For Industrial Automation

UL Listed Devices For Industrial Automation

UL Listed devices are certified as safe within North America, specifically, the US. Learn about the importance of UL Certification and the key role it plays in industrial automation.


Understanding Centralization vs Decentralization of PLCs

Understanding Centralization vs Decentralization of PLCs

Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing. 


Negative Effects of Grounding (Earthing) a DC Power Supply

Negative Effects of Grounding (Earthing) a DC Power Supply

DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when these systems should be bonded with the earth ground of the AC line voltage supply.


Singularity in Robotics: What Is It and How Can We Avoid it?

Singularity in Robotics: What Is It and How Can We Avoid it?

Singularity in robotics can be problematic for programmers and manufacturers alike. We will investigate the cause of singularities and how prevention can be considered in the design of a robot cell. 


Understanding PLC Program Commands: Comparison Instructions

Understanding PLC Program Commands: Comparison Instructions

​​​​​​​We will show you how to recognize, utilize, and efficiently operate your comparison instructions in Rockwell Automation’s Studio 5000 and Automation Direct’s Productivity Suite to make your program flow smoothly.


Working With Legacy Systems—Why Use Serial to Ethernet Converters?

Working With Legacy Systems—Why Use Serial to Ethernet Converters?

One common challenge when working with legacy control systems is establishing communication with old devices that use old protocols like RS232 and RS485. Learn about the importance of converting from serial to Ethernet.


The Journey of a Product through the Smart Logistics Cycle

The Journey of a Product through the Smart Logistics Cycle

Industry 4.0 impacts all parts of the value chain, including logistics, which makes smart logistics a key aspect of digital transformation. In this article, learn about the smart logistics cycle and selecting the right components for the tools needed.


Predictive Maintenance: Defect Analysis Using Electrical Current

Predictive Maintenance: Defect Analysis Using Electrical Current

Electrical signal analysis has come to the forefront of predictive maintenance, helping to reduce downtime in industrial manufacturing by remotely identifying problems with electric motors and generators.


Understanding PLC Program Commands: Up and Down Counters

Understanding PLC Program Commands: Up and Down Counters

Counting up and down are commonly required functions in PLC lagger logic programs for tracking inventories, placement patterns, and gaining informational insights about machine performance statistics.


Successful Obsolescence Mitigation

Successful Obsolescence Mitigation

Designing an obsolescence mitigation plan to detect and solve mitigation risks before they occur is key to avoiding costly downtime and a potential catastrophe in control environments. 


Clarifying Misconceptions About Theoretical vs Physical Circuits

Clarifying Misconceptions About Theoretical vs Physical Circuits

Control engineering is integrally woven together with electricity and electrical circuits. Even so, sometimes the most basic scenarios become misunderstood through lack of training or experience.


Obsolescence in Control Systems - Disaster or Opportunity?

Obsolescence in Control Systems - Disaster or Opportunity?

One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and unavailable, and the lack of an upgrade plan can turn a simple failure into a catastrophe.


Allen-Bradley PLCs - A Hardware History

Allen-Bradley PLCs - A Hardware History

Credited with coining the name ‘PLC’, Allen-Bradley and parent company Rockwell Automation are major players in the world of control systems. Learn how the hardware platforms have evolved into the familiar modern configurations.


Understanding PLC Program Commands: Timers

Understanding PLC Program Commands: Timers

The timer is a fundamental function of ladder logic programming. In this article, we discuss on- and off-delay as well as retentive timers and define the inputs and outputs required to properly use them.


Power for Control Circuits: It’s Not Just Power Supplies

Power for Control Circuits: It’s Not Just Power Supplies

Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players: power filters, converters, and backup power modules.


Using AWS Greengrass and SageMaker Tools to Detect Manufacturing Defects

Using AWS Greengrass and SageMaker Tools to Detect Manufacturing Defects

This article discusses Amazon Web Services (AWS), Amazon SageMaker and AWS IoT Greengrass, and how their capabilities at the edge can impact machine learning use cases such as defect defection.


Variable Frequency Drives: Managing Network Outage Responses

Variable Frequency Drives: Managing Network Outage Responses

Even with the most reliable networks, network outages are inevitable for a host of reasons, and managing these outages in VFD systems becomes critically important.


Comparing Mechanical vs Hydraulic Forces

Comparing Mechanical vs Hydraulic Forces

In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.


Siemens SIMATIC PLCs - Hardware History

Siemens SIMATIC PLCs - Hardware History

In the first article of this series, we investigate Siemens as a major PLC manufacturer, learning about the hardware, software, and key applications of each product lineup.