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Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper Motor Control for Mitsubishi’s FX Series PLCs

Stepper motor control can be useful for motion applications. Learn the circuit connection and programming instructions for implementing stepper motor control using GX Works 2 on MELSEC FX-Series PLCs.


Going Against the Flow | Reversing Single-phase Industrial Motors

Going Against the Flow | Reversing Single-phase Industrial Motors

Three-phase motors are a backbone of the modern industrial control landscape. But plenty of applications still rely on single-phase motors. Can these types of motors be reversed, and if so, how?


Controlling and Troubleshooting Common DC Motors

Controlling and Troubleshooting Common DC Motors

Direct current (DC) motors have existed since the late 19th century. What sets these motors apart from AC models, how do you control them, and how can you tell when it’s time to repair or replace them?


How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

How To: Using Set/Reset Instructions in Mitsubishi’s MELSEC PLCs

Setting and resetting a PLC output is essential in establishing a holding circuit for a transducer. Learn how to use set/reset instructions in MELSOFT series GX Works2 to latch and release an output.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Building a Temperature Controller Simulator Using OpenPLC and an Arduino

Variable control allows external conditions, like temperature, to be monitored so the controller can activate devices to heat or cool the system as needed. Simulate a temp controller with low-cost components!


Understanding Wire Color Codes for Industrial Electrical Applications

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean?


Control Wiring for Variable Frequency Drives (VFDs)

Control Wiring for Variable Frequency Drives (VFDs)

Many VFDs use digital inputs to control operation, rather than PLC-driven network communications. Learn about 2-wire and 3-wire digital input control schemes for ABB, Omron, Rockwell, and others.


Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented Control (Vector Control) for Brushless DC Motors

Field-oriented control (FOC), also called vector control, can control 3-phase alternating current motors and brushless DC motors. Read more to learn its advantages, how it works, and its best applications.


Introduction to Basic Three-Phase Motor Control Circuits

Introduction to Basic Three-Phase Motor Control Circuits

Large motors require a circuit to turn on and off. This may be as simple as a single on/off drum-type switch or as elaborate as a VFD unit. Learn about some common control circuit designs for typical three-phase motor requirements.


Count Up (CTU) Instructions on an Arduino OpenPLC Simulator

Count Up (CTU) Instructions on an Arduino OpenPLC Simulator

DC motors are an old technology still commonly used in industry. This hands-on article shows how to implement a Count Up (CTU) counter on an Arduino OpenPLC Simulator to control a low-voltage DC motor.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.


Arduino PLC IDE Tutorial 2: Analog I/O and External Devices

Arduino PLC IDE Tutorial 2: Analog I/O and External Devices

Previously, we described how to use the new Arduino PLC IDE to control discrete devices. This tutorial will describe how to connect various peripheral equipment (VFD and robot) using analog inputs and outputs.


How Does a Servo Motor Work?

How Does a Servo Motor Work?

We know that servo motors are found inside machines that rely on precise motion with feedback to verify proper operation, but how do they work, and what makes them different from any other kind of motor?


Teardown: What’s Inside a 3-Phase Induction Motor?

Teardown: What’s Inside a 3-Phase Induction Motor?

Coil, field winding, rotor, stator, eddy current… When it comes to motors, there are numerous terms that describe the theory of operation, but what is inside a 3-phase motor? Take a look, and learn how they work.


Sine/Cosine Approximations Simplify Controller Operation

Sine/Cosine Approximations Simplify Controller Operation

Programming languages often include sine and cosine functions. They simplify programming, but consume valuable memory space and computation time. This can be overcome using simple approximations.


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Contactors versus Relays - Differences and Applications

Contactors versus Relays - Differences and Applications

Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different specific applications, and should not be used interchangeably.


Defining Scalar and Vector Control in VFD Outputs

Defining Scalar and Vector Control in VFD Outputs

Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.


Dynamic Braking Resistors for Motor Control Applications

Dynamic Braking Resistors for Motor Control Applications

Large DC and AC motor drives often provide terminals for installing a braking resistor. What are these resistors, and how do they slow down a machine? What hazards and cautions must be considered?