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Techniques for I/O Mapping in PLC Programs

Techniques for I/O Mapping in PLC Programs

I/O mapping is the process of converting raw input and output data into specific tags, but how can we find a method for mapping I/O that is both efficient and scalable?


Tutorial: Analog I/O Programming for AutomationDirect Productivity PLCs

Tutorial: Analog I/O Programming for AutomationDirect Productivity PLCs

Learn how to use analog I/O devices with AutomationDirect’s Productivity series of PLCs and Productivity Suite software. Wiring, configuring I/O, and programming will be a part of this tutorial.


Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Temp Sensing With RTDs: Wiring Connection and Transmitter Setup

Learn how to measure temperature using an RTD and a temperature transmitter to convert resistance into common analog voltage or current values for process control.


Setting up Discrete Sensors: Polarity, Mode, Range, and Limits

Setting up Discrete Sensors: Polarity, Mode, Range, and Limits

Installing sensors into a manufacturing process is intended to collect data, useful in making logical true/false decisions. But what settings must be adjusted when you install these sensors?


Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Accelerometers and Gyroscopes: Understanding The Metrics of Motion

Many sensors, like prox, optical, and ultrasonic, are familiar to control engineers. More and more modern devices are incorporating advanced motion profiles requiring motion sensing in many axes.


Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

Electrical Drawings, Schematics, and Wiring Diagrams: How to Read Them

In order to trace control system problems to the core, the ability to read and interpret various resources, from facility-level diagrams to machine-level wiring layouts, is critical.


How to Convert Numbers: Binary, Decimal, and Hex Systems

How to Convert Numbers: Binary, Decimal, and Hex Systems

Converting different numbering systems is quite common in PLCs and structured text codes. Why? Because people read decimals. Computers read binary. Processors read sets of bits. Not so simple.


PLC and I/O Module Wiring Diagram Infographic

PLC and I/O Module Wiring Diagram Infographic

A complete diagram for wiring nearly any kind of discrete I/O module, including digital, AC, or relay, including both sourcing and sinking varieties.


Data Flow Tutorial With Mage.ai | Part 5: Basic Data Dashboards

Data Flow Tutorial With Mage.ai | Part 5: Basic Data Dashboards

We begin to wrap up our data flow project with an introduction to visual-based (GUI) tools and dashboards to present the data ingested from the Google Sheets fault data source.


Strain Gauges: Real-World Considerations and Typical Applications

Strain Gauges: Real-World Considerations and Typical Applications

In this article, we will explore real-world considerations for strain gauge performance and typical applications. We’ll be talking about foil and wire strain gauges, but ignoring semiconductors.


Strain Gauges: Basic Operating Principles, Materials, and Properties

Strain Gauges: Basic Operating Principles, Materials, and Properties

For being no more than a thin piece of metal, the strain gauge is a versatile measurement tool, from small switches to multi-ton machines. In this article, learn the operating principles and properties.


PLC Input and Output Module Troubleshooting Techniques

PLC Input and Output Module Troubleshooting Techniques

When inputs or outputs stop working, the equipment fails to respond and money starts slipping away. Dive into the concept of troubleshooting I/O without ever opening the PLC software.


Data Flow Tutorial With Mage.ai | Part 1: The Challenge of Data

Data Flow Tutorial With Mage.ai | Part 1: The Challenge of Data

All of modern industry relies on data. In the first installment of a series showcasing the importance of industrial data movement, we explain the challenge of data flow and build a fault list.


Handling of Power System Data: Engineering Limits and Data Currency

Handling of Power System Data: Engineering Limits and Data Currency

Power systems rely on meaningful data, as do most other processes. Within SCADA environments, individual data points are tracked, compared to limits, and evaluated to obtain current readings.


Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

Create Your Own IIoT Tech Stack Project | Part 6: Node-RED Development

This article will explore the setup of Node-RED, the glue that will serve to connect all of the individual components of the solution that we have created up to this point.


Create Your Own IIoT Tech Stack Project | Part 5: Database Setup

Create Your Own IIoT Tech Stack Project | Part 5: Database Setup

Now that our IIoT project has verified the transmission of an MQTT data payload packet, this next article will explore the setup of an InfluxDB database to store the incoming sensor data.


Troubleshooting TRIAC Outputs For PLC AC Modules

Troubleshooting TRIAC Outputs For PLC AC Modules

When troubleshooting AC outputs driven by TRIACs, some confusing meter readings can result from the solid state properties of a series circuit. In this article, learn proper troubleshooting techniques.


Create Your Own IIoT Tech Stack Project | Part 3: Commissioning MQTT Broker

Create Your Own IIoT Tech Stack Project | Part 3: Commissioning MQTT Broker

Learn to develop an actual IoT solution end to end. Create a Mosquitto MQTT broker for the Raspberry Pi client in order to connect and publish Sense HAT sensor data.


Create Your Own IIoT Tech Stack Project | Part 2: Testing The Data Payload

Create Your Own IIoT Tech Stack Project | Part 2: Testing The Data Payload

Learn to develop an actual IoT solution end to end. This second article explains configuration files, testing the edge device publisher script, and viewing the payload using a sandbox subscriber script.


Pulse Frequency Modulation (PFM): It’s Not PWM, But Related

Pulse Frequency Modulation (PFM): It’s Not PWM, But Related

Every so often, a new data format comes along, and we first consider that it might simply be a mistake in typing. Pulse Frequency Modulation (PFM) is not brand new, but still unknown to many engineers.