Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players:…
Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players: power filters, converters, and backup power modules.
What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal?…
What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal? Some systems use simple open/close valves, but others require far more precision.
Even with the most reliable networks, network outages are inevitable for a host of reasons, and managing these outages in…
Even with the most reliable networks, network outages are inevitable for a host of reasons, and managing these outages in VFD systems becomes critically important.
Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different…
Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different specific applications, and should not be used interchangeably.
What’s the difference between a Cat 6 and a Cat 6a cable, anyhow? Ethernet cables must meet certain performance…
What’s the difference between a Cat 6 and a Cat 6a cable, anyhow? Ethernet cables must meet certain performance standards, and these standards can be quite confusing at first glance.
Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not…
Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not often understood, with error deriving from both the system itself as well as the sensor.
In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery…
In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.
In the first article of this series, we investigate Siemens as a major PLC manufacturer, learning about the hardware,…
In the first article of this series, we investigate Siemens as a major PLC manufacturer, learning about the hardware, software, and key applications of each product lineup.
Epson robot programming bears similarities to other industry-standard brands, but contains many unique features,…
Epson robot programming bears similarities to other industry-standard brands, but contains many unique features, including the ability to run background programs alongside the main function.
Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f,…
Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.
Using an ADC can be very useful when dealing with analog devices in microprocessors, and a necessity when adding analog…
Using an ADC can be very useful when dealing with analog devices in microprocessors, and a necessity when adding analog devices to an industrial controller. But once you connect the hardware - what next?
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to…
Redundancy and safety are often seen together in industrial safety systems. Safety relays monitor emergency devices to switch contacts based on status - but what makes them different from normal relays?
Linear sensors use electrical means to determine their position. Common linear position sensors are resistive, inductive,…
Linear sensors use electrical means to determine their position. Common linear position sensors are resistive, inductive, capacitive, and many rely on a property called magnetostriction.
Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position,…
Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.
With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the…
With the increasing appearance of “web-based” HMIs, we investigate these devices, learn how they differ from the graphical HMIs, and see implications for our modern control system architecture.
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC…
AC motors are common throughout industry - easily controlled by VFDs and without the maintenance that comes with DC brushes. So then, why are DC motors still used in certain applications?
A common staple in the pharmaceutical industry, Epson robots come in a variety of models, programmed with the SPEL+…
A common staple in the pharmaceutical industry, Epson robots come in a variety of models, programmed with the SPEL+ language. Learn the unique traits of the language before diving deeper into a programming example.
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the…
Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.
Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two…
Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two example implementations of Modbus transactions will get you started.
The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning…
The objective of predictive maintenance is to foresee potential machine failure with the help of machine learning algorithms provided with vast quantities of data.