Latest Utilities Technical Articles

Categories

Why is 4-20 mA Current Used for Industrial Analog Sensors?

Why is 4-20 mA Current Used for Industrial Analog Sensors?

Industrial analog sensor devices primarily use 0-10 volt or 4-20 milliamp. For those mA signals, learn the reasons for why the lower and upper limit standards were determined as 4 mA and 20 mA.


Control and Visualization of Power Plant Data Through SCADA Systems

Control and Visualization of Power Plant Data Through SCADA Systems

The control and visualization of power plant processes through SCADA improves the supervision, coordination, and security of the power system operations.


 PLC Program Commands: Arrays and Pointers

PLC Program Commands: Arrays and Pointers

The ability to utilize an array effectively is a fundamental skill in becoming a PLC programmer, but it can also be very complex and difficult to master. Let’s do a run-down of arrays and some of their complexities!


Gateway Configuration of RTU560 to Communicate Power System Data Over IEC-101 and IEC-104 Protocols

Gateway Configuration of RTU560 to Communicate Power System Data Over IEC-101 and IEC-104 Protocols

All real-time power system data can be communicated to a central control system to protect main equipment from overloading. Learn how to create a project directory structure, hardware configuration, and set network tree parameters for real-time control and monitoring.


Challenges and Best Practices Implementing Industrial IoT Solutions

Challenges and Best Practices Implementing Industrial IoT Solutions

As the IIoT continues to grow in the industrial sector, businesses face a number of obstacles to integrating its solutions. Learn about these challenges as well as some potential solutions.


3-phase Motor Types: Synchronous and Induction Motors

3-phase Motor Types: Synchronous and Induction Motors

In this article, we will take a look at the differences between synchronous and induction motors, as well as the two types of induction motors: squirrel cage and wound rotor.


Solving the Biggest Challenge of IoT Devices: Power

Solving the Biggest Challenge of IoT Devices: Power

Remote locations are notoriously difficult to supply power, yet they are the exact locations where many data points must be collected. How can IoT devices be designed to conserve power to last for months or even years?


Components of the Industrial Internet of Things

Components of the Industrial Internet of Things

Learn about the four IIoT architecture layers: perception, network, processing, and application, and how  these layers are necessary to implement IIoT in an industrial setting to benefit varying processes.


IoT Software Distribution Models: Cloud Based and On Premises

IoT Software Distribution Models: Cloud Based and On Premises

Software distribution models have historically been on premises, however, as industry has become more digital, cloud-based solutions have become increasingly popular, including SaaS and its variants, IaaS and PaaS.  


Preventing Failures in High-Temperature Manufacturing Processes

Preventing Failures in High-Temperature Manufacturing Processes

Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.


Active Power, Reactive Power, Apparent Power, and the Role of Power Factor

Active Power, Reactive Power, Apparent Power, and the Role of Power Factor

The diverse power terms in electrical generation systems include active, reactive, and apparent power, all of which lead to the introduction of ‘power factor’ effectiveness in an AC circuit.


Cloud Computing and the Industrial Internet of Things

Cloud Computing and the Industrial Internet of Things

Over the last decade, cloud service providers have improved technology, particularly data security and integrity. These remain the top concern of many manufacturing businesses, but as improvements are rolled out, more and more companies are adopting cloud solutions. 


Automation Issues and Energy Usage in Environmental Extremes

Automation Issues and Energy Usage in Environmental Extremes

As summer heat continues to scorch the northern hemisphere, manufacturers face potential equipment damage and downtime. Learn about the ways extreme heat can damage automated equipment and systems. 


Understanding Differences Between Power and Ground Side Switching

Understanding Differences Between Power and Ground Side Switching

Learn about power side and ground side switching and how designing these circuits to have predictable failures from the beginning helps in system maintenance and troubleshooting.


What is Firmware, and Why is PLC Firmware Important?

What is Firmware, and Why is PLC Firmware Important?

Inside a controller, code is interpreted into the binary signals that influence input and output signals, flags and registers, and even the communication of network signals. This is the job of firmware.


Interrupting Dangerous Current Flow: Fuses vs. Circuit Breakers

Interrupting Dangerous Current Flow: Fuses vs. Circuit Breakers

Fuses and breakers are some of the most common safeguards to prevent electrical shock and fires. Learn about these two pieces of industrial equipment and the difference between slow blow and quick blow responses.


How to Program a Robot: Industrial Robotic Arm Coding Basics

How to Program a Robot: Industrial Robotic Arm Coding Basics

The world of manufacturing is filled with robots, but beginners are still always faced with key questions, starting with perhaps the most basic: how do you program industrial robots?


Understanding Centralization vs Decentralization of PLCs

Understanding Centralization vs Decentralization of PLCs

Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing. 


CTRL F3: Factory Explosion Field Study

CTRL F3: Factory Explosion Field Study

The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.


Negative Effects of Grounding (Earthing) a DC Power Supply

Negative Effects of Grounding (Earthing) a DC Power Supply

DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when these systems should be bonded with the earth ground of the AC line voltage supply.