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Understanding Binary Numbers in PLCs

Understanding Binary Numbers in PLCs

This article introduces how the binary system is used in PLC programming and covers why this number system works so well in this area of system control.


How to Convert Gray Code to Binary for Encoders

How to Convert Gray Code to Binary for Encoders

The sensors in absolute encoders output Gray code sequences which require some complicated conversion methods to be properly used. This article shows how to take the Gray code used by absolute encoders and convert it to binary.


SCADA System Usage in the Daily Life of an Engineer

SCADA System Usage in the Daily Life of an Engineer

Learn how one engineer's real-world experience showed him the importance and power of SCADA systems for control automation.


An Introduction to Supervisory Control and Data Acquisition (SCADA)

An Introduction to Supervisory Control and Data Acquisition (SCADA)

Learn about the supervisory control and data acquisition system used to program PLCs and PIDs. See where, how, and why SCADA systems are so popular.


Wet vs. Dry Contacts: Knowing the Difference

Wet vs. Dry Contacts: Knowing the Difference

Wiring design systems can become confusing when some switching devices send power to the load automatically while others do not. Often called ‘wet’ and ‘dry’ contacts, these devices are fairly easy to troubleshoot once the differences are understood.


How To Measure DC Voltage With a Multimeter

How To Measure DC Voltage With a Multimeter

The simplest and most common measurement to obtain using a multimeter is voltage, in fact, they are often called ‘voltmeters’ for this reason.


PAC vs. PLC: Introduction and Uses

PAC vs. PLC: Introduction and Uses

In the world of automation, PLCs and PACs are often at the center of the action. But where did these machines come from, what are the functional differences between the two, and what applications are they best suited for?


How to Troubleshoot Mechanical Relays

How to Troubleshoot Mechanical Relays

In this article, we will discuss the main causes of failure in mechanical relays, as well as look into simple methods of testing relays using common hand tools.


The Difference Between Electromechanical and Solid State Relays

The Difference Between Electromechanical and Solid State Relays

Just like the emergence of transistors led to digital control systems, solid-state electronics have created a whole new variety of relays with some striking differences, with a few distinct advantages.


Sensor Installation for Control and Automation Systems

Sensor Installation for Control and Automation Systems

Whether it’s a critical machine repair or the installation of a brand new piece of equipment, it’s important to have the knowledge and skill to properly connect sensors to a control system.


Introduction and Common Uses for Distance and Proximity Sensors

Introduction and Common Uses for Distance and Proximity Sensors

This article provides an introduction to proximity and distance sensors and common uses for them.


Using the Allen-Bradley Ramp/Soak Controller With a PID

Using the Allen-Bradley Ramp/Soak Controller With a PID

This article will focus on using an Allen-Bradley ramp/soak controller with a PID.


Introduction to the Allen Bradley Ramp/Soak Controller

Introduction to the Allen Bradley Ramp/Soak Controller

The ramp/soak controller has long been associated with temperature control loops and is included standard in some, and as an option on other stand-alone electronic temperature controllers. 


Tips to Consider for Sensor Selection

Tips to Consider for Sensor Selection

The wide variety of sensors available for control systems leads to the daunting task of selecting the proper device.


How to Identify and Use NPN Sensors

How to Identify and Use NPN Sensors

In this article, we will discuss the application and identification of NPN sensors, clarifying why they work and how to properly use them in a control circuit setting.


A Guide to Identifying and Using PNP Sensors

A Guide to Identifying and Using PNP Sensors

Why do we need to use PNP sensors in certain applications, and which markings and diagrams allow us to identify these devices?


Different Types of Motor Encoders Commonly Used in Automation

Different Types of Motor Encoders Commonly Used in Automation

This article discusses different types of motor encoders in automation, specifically linear and rotary encoders and their applications.


Making Sense of Serial Communication Methods

Making Sense of Serial Communication Methods

This article provides an introduction to several serial communication methods and how to understand and apply them.


Using PID and Feedback Loops for Precise Motion Systems

Using PID and Feedback Loops for Precise Motion Systems

PID controllers are an excellent method of using feedback to turn an otherwise open-loop system into one which can follow a carefully prescribed profile, correcting for inconsistencies caused by the equipment, the environment, and even the products in the manufacturing process.


Using a Human-Machine Interface to Streamline Operations

Using a Human-Machine Interface to Streamline Operations

A human-machine interface is a valuable tool used to display key information and control your automated system with a panel that can be designed and programmed with flexibility.