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What Does ‘Explosion Proof’ Mean, and Who Should Care?

What Does ‘Explosion Proof’ Mean, and Who Should Care?

Some workplaces are more dangerous than others, not because of the practices, but rather the products. Where do explosions occur, and what practices exist to reduce such risk for equipment and workforce?


Fundamentals of Directional Control Valves in Fluid Control Systems

Fundamentals of Directional Control Valves in Fluid Control Systems

Directional control valves (DCVs) come in many shapes and sizes for pneumatic and hydraulic applications. Learn to distinguish the different configurations and the meaning of external markings.


PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

PID for Your PLC Using SP and PV. So Many Acronyms, So Little Time

Implementing PID control in a PLC is far more complicated than textbooks would make it appear. There is more to the process than simply picking gain (k) values and calculating an output value.


Fundamentals of Hydraulic Pumps: Types and Operating Principles

Fundamentals of Hydraulic Pumps: Types and Operating Principles

Hydraulic pumps take energy from a source, usually an electric motor or combustion engine, and turn it into a usable force to complete work. What kind of hydraulic pumps exist, and how do they work?


Introduction to Transfer Functions for Control System Analysis

Introduction to Transfer Functions for Control System Analysis

Transfer functions allow systems to be converted from non-algebraic time measurement units into equations that can be solved, but how do these functions work, and why do we use them?


Pneumatic Cylinders Used for Industrial Automation

Pneumatic Cylinders Used for Industrial Automation

Engineers face a common challenge of moving objects from one point to another, especially in a production line. This article will introduce the pneumatic cylinder as used in industrial automation.


Joystick Controls: How Do You Use Them For Automated Systems?

Joystick Controls: How Do You Use Them For Automated Systems?

We usually think of joysticks in terms of video game controllers, but they exist in all kinds of industrial systems: heavy equipment, overhead cranes, and even some robotic controls. But how do they work?


Introduction to Sequence Valve Control in Fluid Flow Systems

Introduction to Sequence Valve Control in Fluid Flow Systems

Fluid flow control is often crucial to control systems and can be achieved by incorporating control valves. In this article, we will look at the sequence valve and its use in systems to automate fluid flow.


Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

Fluid or Electric Power? Understanding Hydraulic and Pneumatic Motors

There are many different kinds of electric motors used for industrial power transfer, but there are also hydraulic and pneumatic motors that can lend advantages in some situations.


Understanding Thermal and Pressure Safety Valves for Fluid Flow Systems

Understanding Thermal and Pressure Safety Valves for Fluid Flow Systems

Safety is a concern in any system containing potential energy, whether electrical, chemical, or fluid. Each has methods of protection, and for fluid systems, certain shutoff valves are used in situations when excess pressure can be a problem.


Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

Comparing Parallel Circuits: Practical vs Theoretical Electrical Systems

We are taught that parallel circuits maintain equal voltage across all branch resistors, equally sharing the source voltage. But reality is often far from ideal, and individual devices certainly impact the rest of the circuit.


Teardown: What’s Inside a Pneumatic Solenoid Valve Bank?

Teardown: What’s Inside a Pneumatic Solenoid Valve Bank?

Air power drives a lot of modern equipment. Robot grippers, ejectors, actuators, and rotary tables are just a few of the devices controlled by air. What’s inside those banks of solenoid valves, and how do they work?


Proportional Gain and Proportional Band Explained

Proportional Gain and Proportional Band Explained

Learn about proportional gain and proportional band, two key proportional control concepts, to better understand the most popular control system method in industrial automation.


Collaborative Robot Cells: Simple and User-friendly Design Priorities

Collaborative Robot Cells: Simple and User-friendly Design Priorities

Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.  


Configuring a Network With Pneumatic Valve Manifolds

Configuring a Network With Pneumatic Valve Manifolds

There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In this article, we will look at PLC programming of fieldbus manifolds highlighting Festo's CPX layout.


Controlling Hydraulic Devices with Open and Closed Loop Systems

Controlling Hydraulic Devices with Open and Closed Loop Systems

What if you could control the end position and the speed of a hydraulic actuator accurately with just a simple signal? Some systems use simple open/close valves, but others require far more precision.


Comparing Mechanical vs Hydraulic Forces

Comparing Mechanical vs Hydraulic Forces

In honor of May the 4th, Star Wars Day, we compare the sources and applications of the two most common force-delivery systems - mechanical and hydraulic.


Up Close and Personal With Automated Ag Equipment

Up Close and Personal With Automated Ag Equipment

Our Control Automation engineering staff got the chance to visit a commercial farm in North Dakota and learn the hardware and software making these huge automated tractors ready for high-tech ‘field’ work.


Linear Position Sensors - Control is Only as Precise as the Feedback

Linear Position Sensors - Control is Only as Precise as the Feedback

Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.


Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.