Learn how to prototype an industrialized OpenPLC Arduino PLC control station concept. This hands-on project will illustrate converting a relay ladder control…
Learn how to prototype an industrialized OpenPLC Arduino PLC control station concept. This hands-on project will illustrate converting a relay ladder control circuit into a Ladder Diagram (LD) program.
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate…
Industrial control panels are at the heart of control systems. Learn about the standards and regulations that dictate industrial control panel design for safety and efficiency, including NFPA 70, UL 60947-4-1, and NFPA 79.
Whether open or closed, industry standard or built for tough environments, or modular or customized, it is important to…
Whether open or closed, industry standard or built for tough environments, or modular or customized, it is important to follow a set of repeatable tasks when designing industrial control panels for efficiency and safety.
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature…
Any machine can become a source of elevated temperature, even under regular operation. We cannot assume that temperature problems occur only based on climate conditions, and mitigation steps must be employed.
When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage…
When selecting the right module for the right load, be sure to understand how the load resistance will affect the voltage and current of the output module terminals.
The diverse power terms in electrical generation systems include active, reactive, and apparent power, all of which lead…
The diverse power terms in electrical generation systems include active, reactive, and apparent power, all of which lead to the introduction of ‘power factor’ effectiveness in an AC circuit.
Grounding transformer connections presents its own set of challenges. This article addresses these challenges and several…
Grounding transformer connections presents its own set of challenges. This article addresses these challenges and several common configurations for control transformer grounding.
As summer heat continues to scorch the northern hemisphere, manufacturers face potential equipment damage and downtime.…
As summer heat continues to scorch the northern hemisphere, manufacturers face potential equipment damage and downtime. Learn about the ways extreme heat can damage automated equipment and systems.
Arduinos have been a staple in the community of makers, students, and project innovators for many…
Arduinos have been a staple in the community of makers, students, and project innovators for many years. For many using Arduino’s IDE, there can be difficulties in translating between PLC ladder rungs and text programming.
Today’s digital multimeters (DMMs) are inexpensive, accurate, and easy to use, but sometimes a problem with the circuit…
Today’s digital multimeters (DMMs) are inexpensive, accurate, and easy to use, but sometimes a problem with the circuit or the measurement can cause incorrect readings. Learn to interpret and fix these problems.
Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells,…
Learn about the common applications, programming procedures, and safety protocols of collaborative robot work cells, which are often simpler and less expensive than industrial robot work cells.
Learn about power side and ground side switching and how designing these circuits to have predictable failures from the…
Learn about power side and ground side switching and how designing these circuits to have predictable failures from the beginning helps in system maintenance and troubleshooting.
Fuses and breakers are some of the most common safeguards to prevent electrical shock and fires. Learn about these two…
Fuses and breakers are some of the most common safeguards to prevent electrical shock and fires. Learn about these two pieces of industrial equipment and the difference between slow blow and quick blow responses.
Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their…
Centralized control systems are often seen as outdated compared to decentralized systems; however, both have their advantages and disadvantages when it comes to choosing which one to use in manufacturing.
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This…
The CTRL F3 series reviews field studies and failures in the field focused on control fails, fixes, and facts. This article covers an explosion at an industrial sawmill.
DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when…
DC voltage systems exist to provide controllers and field devices with stable power, but it is not always clear when these systems should be bonded with the earth ground of the AC line voltage supply.
There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In…
There are many distributed fieldbus capabilities for valve manifolds that can save on network overhead and wiring. In this article, we will look at PLC programming of fieldbus manifolds highlighting Festo's CPX layout.
One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and…
One of the most considerable risks in aging control environments is that eventually, spare parts become obsolete and unavailable, and the lack of an upgrade plan can turn a simple failure into a catastrophe.
Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but…
Power supplies tend to get a reputation as one of the most important power considerations of a DC control circuit - but we can’t ignore other key players: power filters, converters, and backup power modules.
Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different…
Although the are similarities in operating theory, relays and contactors are used in industrial circuits for different specific applications, and should not be used interchangeably.