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Robots and CNC Machines - An Assembly Configuration Made in Heaven

Robots and CNC Machines - An Assembly Configuration Made in Heaven

Our own Control Automation engineering staff had the opportunity to visit VersaBuilt, a CNC robotic integration shop offering an application system from the Universal Robots UR+ series.


Hysteresis - Error and Compensation in Control Systems

Hysteresis - Error and Compensation in Control Systems

Hysteresis is a term introduced in basic control system courses and listed on sensor datasheets, but the terms is not often understood, with error deriving from both the system itself as well as the sensor.


Up Close and Personal With Automated Ag Equipment

Up Close and Personal With Automated Ag Equipment

Our Control Automation engineering staff got the chance to visit a commercial farm in North Dakota and learn the hardware and software making these huge automated tractors ready for high-tech ‘field’ work.


Defining Scalar and Vector Control in VFD Outputs

Defining Scalar and Vector Control in VFD Outputs

Two common methods exist for driving induction motors with VFDs - linear scalar control, which is often labeled as V/f, and vector, or field-oriented control, which can be a bit more complex to understand.


How-To: Programming with IO-Link Devices

How-To: Programming with IO-Link Devices

Advanced features such as programmable limits, diagnostics, and remote configuration are available with IO-Link devices. Learn how to connect an example IO-Link block into an actual PLC project.


Linear Position Sensors - Control is Only as Precise as the Feedback

Linear Position Sensors - Control is Only as Precise as the Feedback

Linear position sensors are used in electrical and fluid-actuated motion devices. They allow extremely precise position, velocity, and acceleration control, and provide feedback to ensure product quality and tolerance compliance.


Info Byte: What’s the Deal With Debouncing Switches?

Info Byte: What’s the Deal With Debouncing Switches?

Before digital control systems, responses were fairly slow. Push a button, and a motor contactor engaged. These days, the speed of computers introduces some new challenges but brings solutions as well.


How-To: Building a PLC Project with Modbus Communication

How-To: Building a PLC Project with Modbus Communication

Modbus is a communication protocol stemming from the early days of Modicon PLCs, but is still common today. These two example implementations of Modbus transactions will get you started.


Combating That Killer of Industrial Pneumatic Systems - Water

Combating That Killer of Industrial Pneumatic Systems - Water

Moisture inside industrial pneumatic systems is a major cause for concern, and if the air is not filtered or dried properly, it can lead to serious failures.


Troubleshooting for PLC Modules and I/O Devices

Troubleshooting for PLC Modules and I/O Devices

Failures of I/O systems are a common source of headache for control engineers. Troubleshooting those devices that have polarized connections (source vs sink, and NPN vs PNP) is a technique worth refining.


My First Experience Programming a Collaborative Robot

My First Experience Programming a Collaborative Robot

We've read about the capabilities of collaborative robots, but often, one question still remains - how do you program a cobot? Last week, I got a chance to get my hands on a cobot for the first time.


SPC Pillar: Design of Experiments (DoE)

SPC Pillar: Design of Experiments (DoE)

The fourth pillar of effective statistical process control (SPC) is the use of designed experiments used to learn as much as possible from a limited number of experiments, yet remain statistically relevant enough to be useful.


Understanding the Basics of Pulse Width Modulation (PWM)

Understanding the Basics of Pulse Width Modulation (PWM)

Power delivered to devices can be changed by raising or lowering the voltage and current. But this method does not always produce intended results. Pulse width modulation (or PWM) can be used to better control variable loads.


Info Byte: Difference Between Analog and Digital Multimeters

Info Byte: Difference Between Analog and Digital Multimeters

Analog and digital multimeters have both enjoyed popularity in different generations of electrical systems. What is unique about the analog meters, and in what situations might they be preferred over their digital counterparts?


FANUC Robot Programming Example

FANUC Robot Programming Example

FANUC robots, as with most other brands, are designed to be used in a wide variety of applications. Learn the common programming concepts and features along with an example of a motion program.


SPC Pillar: Continual Improvement Process (CIP)

SPC Pillar: Continual Improvement Process (CIP)

Statistical process control (SPC) allows for continual improvement process (CIP), a method of optimizing a process driven by data and statistical methods.


SPC Pillar: Using Control Charts

SPC Pillar: Using Control Charts

Learn how control charts are used in statistical process control (SPC) to show how a process changes with time as compared to past measurements, providing reliable visualizations for data-driven decisions.


What Is a PLC? An Introduction to Programmable Logic Controllers

What Is a PLC? An Introduction to Programmable Logic Controllers

What is a PLC? This article will lay out a succinct definition of a programmable logic controller and explain its basic components.


Info Byte: Definition of Pressure and Flow in Fluid Systems

Info Byte: Definition of Pressure and Flow in Fluid Systems

Pressure and flow rate are terms used in all areas of hydraulic and pneumatic systems. Learn the definition and science of these terms, and the reason they are so important within industry.


SPC Pillar: Data Collection

SPC Pillar: Data Collection

Statistical process control (SPC) is meaningless without the proper collection and analysis of data. For some process parameters, this is a simple task. But not every part of a process is driven by simple, quantitative parameters.