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Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


Remote Networking: Explaining VPNs for Control Engineers

Remote Networking: Explaining VPNs for Control Engineers

It can be risky to adopt unknown technology; it poses serious security concerns if misused. The Control.com engineering team contacted our friends at OnLogic to gain some insight into VPN technology.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


The Importance of Air Preparation in Pneumatic Systems

The Importance of Air Preparation in Pneumatic Systems

Compressed air is a common economical way of adding motion to your automated equipment, but the air needs to be filtered, regulated, and sometimes lubricated. The air prep unit does all that and more.


OPC UA Implementation: Rockwell, Siemens, and Beckhoff

OPC UA Implementation: Rockwell, Siemens, and Beckhoff

Machine-to-machine (M2M) communication is a critical component of the modern connected facility. OPC UA stands out as an open protocol for making the link between shop floor and cloud systems.


Ignition: An Example of OPC UA Data-Driven Manufacturing

Ignition: An Example of OPC UA Data-Driven Manufacturing

Truly understanding how to implement IIoT technology requires tangible examples of machines, platforms, and data insights that give relevance to high-level concepts.


Tutorial: Using a Beckhoff IPC for Timing and Counting

Tutorial: Using a Beckhoff IPC for Timing and Counting

Timers and counters are two of the most important fundamental function blocks in automation programming. Learn how to use TwinCAT 3 to program and monitor these important function variables.


Using OPC UA | Industrial Connectivity with KEPServerEX

Using OPC UA | Industrial Connectivity with KEPServerEX

Learn about how one example platform, KEPServerEX by PTC, uses OPC UA to integrate machine centers with various communication protocol differences, the ultimate goal of M2M integration.


Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

The simple tasks can lead to the most failures. Basic practices in the wiring assembly stages of a project can lead to long-term success or haunting tales of intermittent yet persistent failures.


Electromagnetic Flowmeters | Using Magnetic Force to Sense Fluid Flow

Electromagnetic Flowmeters | Using Magnetic Force to Sense Fluid Flow

This article takes an in-depth look at how magmeters work, the different types of magmeters, and useful equations for calculating flow rates using a magmeter.


Introduction to Codes and Standards for Instrumentation and Controls Engineers

Introduction to Codes and Standards for Instrumentation and Controls Engineers

Regardless of industry, codes and standards developed by organizations including ISO, ANSI, and IEEE are an integral part of the environment in which we work and have a major influence on engineering and design.


Fundamentals of Grounding and Safety: Protecting People and Equipment

Fundamentals of Grounding and Safety: Protecting People and Equipment

Electrical grounding is used to accomplish several different tasks, but none more important than for the safety of users and equipment while maintaining strict adherence to regulations.


Industrial Maintenance: How AI Can Predict Failures Before They Happen

Industrial Maintenance: How AI Can Predict Failures Before They Happen

Predicting when maintenance should occur isn’t simply a matter of getting on board with the latest trend, it can save many thousands of dollars in lost downtime and unnecessary parts and labor.


The Beginner’s Guide to Automation: Maintaining Your System

The Beginner’s Guide to Automation: Maintaining Your System

It's important to keep your system up and running without regular intervention. While every system requires maintenance, never overlook the critical importance of tools and training for the operators.