Latest Advanced Mfg Technical Articles

Categories

Precision Alignment: The Key to Energy and Cost Reduction

Precision Alignment: The Key to Energy and Cost Reduction

Alignment is an often overlooked element in operations, leading to both energy efficiency and equipment longevity in rotating machinery.


Electric Actuators Designed to Replace Fluids: Hands-on Tutorial

Electric Actuators Designed to Replace Fluids: Hands-on Tutorial

Learn how electric actuators can replace fluid systems with SMC’s e-Actuator series, offering simple setup, clean operation, and accurate motion contro


Reduce Motion Control Design Time with Engineering Tools

Reduce Motion Control Design Time with Engineering Tools

In a few short video tutorials, Festo engineers show how fast and easy it can be to design electrical and fluid automation systems using free online tools.


Advanced Boolean Logic with FBD PLC Programming

Advanced Boolean Logic with FBD PLC Programming

Learn about more advanced Boolean logic functions, including truth tables, Schmitt triggers, and multiplexers that can be implemented in a PLC function block programming environment.


Intro to Boolean Logic with FBD PLC Programming

Intro to Boolean Logic with FBD PLC Programming

Learn about some of the basic Boolean logic gates using the graphical PLC language of function blocks, recreating ladder logic and other IEC languages with a digital flair.


Can Control Panels Self-Heal? A Look at Smart Fault Design

Can Control Panels Self-Heal? A Look at Smart Fault Design

Explore how modular hardware, predictive diagnostics, and fault-isolating technologies are transforming control panels into resilient, self-healing systems.


Questions for the Experts: Industrial Firewalls

Questions for the Experts: Industrial Firewalls

I had some questions about firewalls for industrial networks, topics like selecting, configuring, and updating the software, so I turned to some experts for a little advice.


Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Tutorial: Single-Axis Motion Control with CMZ Drive, Part 2

Tutorial: Single-Axis Motion Control with CMZ Drive, Part 2

In this article, we continue our tutorial by designing a simple structured text motion program and downloading it to the onboard PLC.


Tutorial: Single-Axis Motion Control with CMZ Drive, Part 1

Tutorial: Single-Axis Motion Control with CMZ Drive, Part 1

In this article, we’ll explore the SBD drive series from CMZ, including setting up the motor, scaling and testing the axis, before creating a simple motion program in the onboard PLC.


Using FANUC’s EGD Protocol for Robot-to-Robot Communication

Using FANUC’s EGD Protocol for Robot-to-Robot Communication

Handshaking between robots can be handled in many ways, one of them being GE-FANUC’s protocol called “Ethernet Global Data,” or EGD. Learn how to set up EGD on a pair of FANUC robots.


Motion Control Tutorial: Cyclic Actions Using the Record Table

Motion Control Tutorial: Cyclic Actions Using the Record Table

Learn how to configure a single motion axis and perform some basic cyclic action using Festo’s Automation Suite and a simple electric linear axis.


Practical Comparison: Microcontroller vs. PLC for Arc Welding Control

Practical Comparison: Microcontroller vs. PLC for Arc Welding Control

Learn in this detailed analysis about the performance of industrial PLC and a prototyping microcontroller to perform stepper motor motion control for an arc welding automation project.


Understanding the Derivative Term in PID Control

Understanding the Derivative Term in PID Control

We know that PID stands for proportional, integral, and derivative, but have you ever seen exactly how the derivative term affects the final output signal in a motion control system?


Remote Industry and the Growing Popularity of Cellular Systems

Remote Industry and the Growing Popularity of Cellular Systems

Previously reserved for personal and commercial deployments, learn how cellular IoT connectivity technologies are influencing industrial trends, organizations, and integrators.


Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Industrial Automation: Spare Yourself From Network Pitfalls!

Industrial Automation: Spare Yourself From Network Pitfalls!

Some new factories are networked from stem to stern, ready to roll. But sometimes, it’s just you and a new PLC, so it won’t really matter how you set things up, it’ll probably work just fine, right?


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Remote Networking: Explaining VPNs for Control Engineers

Remote Networking: Explaining VPNs for Control Engineers

It can be risky to adopt unknown technology; it poses serious security concerns if misused. The Control.com engineering team contacted our friends at OnLogic to gain some insight into VPN technology.


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.