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PID Visualized: Watch Proportional, Integral, and Derivative in Motion

PID Visualized: Watch Proportional, Integral, and Derivative in Motion

Watch how each of the P and I terms influence the output of a motion control system. How do we explain and prevent terms like overshoot, error, and long settling time?


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Actuator-Sensor Interface: ASi Installation and Commissioning

Actuator-Sensor Interface: ASi Installation and Commissioning

A common field-level protocol for automation is ASi or AS-interface–a method used to convey actuator and sensor data and commands between I/O devices and the PLC control system level.


Commissioning IO-Link Part 2: Tutorial PLC Project

Commissioning IO-Link Part 2: Tutorial PLC Project

After we explored the initial configuration, it’s now time to see exactly how to implement IO-Link in a simple PLC project, explaining how to interpret process data bytes for input and output.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


The Science Behind Electromagnets: Induction and Coils

The Science Behind Electromagnets: Induction and Coils

Have you ever disassembled a motor and wondered how it rotates? Throughout this article, we’ll discuss electromagnetic induction and how magnetic fields can be utilized to generate motion.


Basics of Air Motors: Pneumatically Controlled Rotation

Basics of Air Motors: Pneumatically Controlled Rotation

Air motors are common in process industries, mainly used in hazardous areas. This article introduces the features and working principles of air motors and the differences between air and electrical motors.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


What are ‘Eddy Currents’ and Why Do They Matter to Motors?

What are ‘Eddy Currents’ and Why Do They Matter to Motors?

Electromagnetic devices like motors and transformers rely on electric currents that drive magnetic fields which, in turn, can drive current on their own. That’s not always a good thing.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.


Ignition: An Example of OPC UA Data-Driven Manufacturing

Ignition: An Example of OPC UA Data-Driven Manufacturing

Truly understanding how to implement IIoT technology requires tangible examples of machines, platforms, and data insights that give relevance to high-level concepts.


Tutorial: Using a Beckhoff IPC for Timing and Counting

Tutorial: Using a Beckhoff IPC for Timing and Counting

Timers and counters are two of the most important fundamental function blocks in automation programming. Learn how to use TwinCAT 3 to program and monitor these important function variables.


7 Things You Need to Know About Measuring Voltage

7 Things You Need to Know About Measuring Voltage

Voltage is a simple topic at the surface, yet also extremely complex, with thousands of scenarios involving the unseen forces of electron flow all around us. These 7 facts might surprise you!


Using OPC UA | Industrial Connectivity with KEPServerEX

Using OPC UA | Industrial Connectivity with KEPServerEX

Learn about how one example platform, KEPServerEX by PTC, uses OPC UA to integrate machine centers with various communication protocol differences, the ultimate goal of M2M integration.