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Commissioning IO-Link Part 2: Tutorial PLC Project

Commissioning IO-Link Part 2: Tutorial PLC Project

After we explored the initial configuration, it’s now time to see exactly how to implement IO-Link in a simple PLC project, explaining how to interpret process data bytes for input and output.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


Commissioning IO-Link Part 1: System Configuration

Commissioning IO-Link Part 1: System Configuration

IO-Link devices can be inputs or outputs, and often a mix of both. In this article, learn how to interpret datasheets that list the indexes and purpose of the bytes to read and write process data.


What Do Light-on and Dark-on Mean for Photoelectric Sensors?

What Do Light-on and Dark-on Mean for Photoelectric Sensors?

Industrial sensor applications face challenges of digital or analog, NPN or PNP, normally closed and normally open, but for optical sensors, the terms “light-on” and “dark-on” must also be understood.


PLC Programming Tips: Understanding Produced And Consumed Tags

PLC Programming Tips: Understanding Produced And Consumed Tags

Learn about produced and consumed tags in PLCs, their functions, setup, and important considerations for effective data sharing between controllers in a control system.


Remote Networking: Explaining VPNs for Control Engineers

Remote Networking: Explaining VPNs for Control Engineers

It can be risky to adopt unknown technology; it poses serious security concerns if misused. The Control.com engineering team contacted our friends at OnLogic to gain some insight into VPN technology.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Shunt Resistors and Applications in the Field of Instrumentation

Shunt Resistors and Applications in the Field of Instrumentation

A shunt resistor connects in series with a load to measure the high current in the DC circuit. Using Ohm's law, the current value can be calculated by measuring the voltage across the shunt.


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


The Science Behind Electromagnets: Induction and Coils

The Science Behind Electromagnets: Induction and Coils

Have you ever disassembled a motor and wondered how it rotates? Throughout this article, we’ll discuss electromagnetic induction and how magnetic fields can be utilized to generate motion.


Basics of Air Motors: Pneumatically Controlled Rotation

Basics of Air Motors: Pneumatically Controlled Rotation

Air motors are common in process industries, mainly used in hazardous areas. This article introduces the features and working principles of air motors and the differences between air and electrical motors.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


What are ‘Eddy Currents’ and Why Do They Matter to Motors?

What are ‘Eddy Currents’ and Why Do They Matter to Motors?

Electromagnetic devices like motors and transformers rely on electric currents that drive magnetic fields which, in turn, can drive current on their own. That’s not always a good thing.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.


Communication and Power Redundancy for Control Devices

Communication and Power Redundancy for Control Devices

Power and control interruptions are, at best, problematic. In some applications, it’s catastrophic. Learn about redundancy for the system, power supplies, control devices, and network topologies.


The Importance of Air Preparation in Pneumatic Systems

The Importance of Air Preparation in Pneumatic Systems

Compressed air is a common economical way of adding motion to your automated equipment, but the air needs to be filtered, regulated, and sometimes lubricated. The air prep unit does all that and more.