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Understanding PLC Tags: Controller Scope vs. Program Scope

Understanding PLC Tags: Controller Scope vs. Program Scope

Is it best to ‘controller scope’ or ‘program scope’ your tags? This is the question asked by many new PLC programmers, and it often comes down to personal preference.


Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Methods of Precision Alignment: Mechanical, Laser, and Vibration Analysis

Alignment procedures for pulleys and shafts are a key to preventing costly breakdowns. An effective strategy pairs alignment with vibration analysis to both prevent and predict these downtime events.


Control.com Asks the Experts: Serious Questions About Fluid Valves

Control.com Asks the Experts: Serious Questions About Fluid Valves

After working with solenoid valves for many years, there are still a few questions: is AD or DC voltage better? Do we really need lubrication? I turned to an expert for some answers.


Understanding Inputs and Outputs for Servo Drives

Understanding Inputs and Outputs for Servo Drives

Servo drives interact with hardware axes, but there are many ways to configure the motion. I/O signals allow connections of sensors and switches for functions like homing and setting travel limits.


Advantages of Remote I/O Devices With Networking Technologies

Advantages of Remote I/O Devices With Networking Technologies

Networked remote I/O allows machine centers to operate while physically separated from the rest of the system, and often, the solution can drop right into place.


Should I Connect the Commons or Not? Power Supplies Across Systems

Should I Connect the Commons or Not? Power Supplies Across Systems

When dealing with two or more I/O systems, the subject of power supply commons will arise. Sometimes the solution is simple, but it can require creativity to find the best (and safest) solution.


Troubleshooting Linear Hydraulic Motion

Troubleshooting Linear Hydraulic Motion

Motion systems come in many forms. Hydraulic motion brings some unique problems, not seen in electric systems. This article will focus on how to recognize prominent failures quickly and correctly.


Throwback: A Look at Electric Motors in the Early Days of Mining

Throwback: A Look at Electric Motors in the Early Days of Mining

Take a step back and check out a bit of the history of motors in the mining industry, from driving compressed air to generating various DC and AC voltages for mineral transportation.


Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Remote Industry and the Growing Popularity of Cellular Systems

Remote Industry and the Growing Popularity of Cellular Systems

Previously reserved for personal and commercial deployments, learn how cellular IoT connectivity technologies are influencing industrial trends, organizations, and integrators.


Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

Avoiding SCADA Pitfalls: 3 Tips for Operational and Business Advantages

A well-designed SCADA system can reduce costs, increase throughput, and improve usability. Successful implementation requires consideration from both an operational and a business perspective.


Installing and Using Modern Industrial Joystick Controls

Installing and Using Modern Industrial Joystick Controls

Discover how digital and analog industrial joysticks can provide crucial precision in sectors like manufacturing and industrial automation, used mainly for motion control applications.


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


Remote Networking: Explaining VPNs for Control Engineers

Remote Networking: Explaining VPNs for Control Engineers

It can be risky to adopt unknown technology; it poses serious security concerns if misused. The Control.com engineering team contacted our friends at OnLogic to gain some insight into VPN technology.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Shunt Resistors and Applications in the Field of Instrumentation

Shunt Resistors and Applications in the Field of Instrumentation

A shunt resistor connects in series with a load to measure the high current in the DC circuit. Using Ohm's law, the current value can be calculated by measuring the voltage across the shunt.


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.