Latest Assembly Line Technical Articles

Categories

Tutorial: Single-Axis Motion Control with CMZ Drive, Part 1

Tutorial: Single-Axis Motion Control with CMZ Drive, Part 1

In this article, we’ll explore the SBD drive series from CMZ, including setting up the motor, scaling and testing the axis, before creating a simple motion program in the onboard PLC.


Tutorial: Setting up an IO-Link Network With Built-in Logic

Tutorial: Setting up an IO-Link Network With Built-in Logic

IO-Link has established itself as a reliable field network that’s constantly evolving with new generations of devices. Learn how to configure logic directly on the IO-Link master.


Introduction to H-Bridges for Industrial Motor Control

Introduction to H-Bridges for Industrial Motor Control

H-bridge circuits are commonly used to provide current switching capabilities to different electrical components in automated systems like motor control circuits, VFDs, and DC/AC current conversions.


Motion Control Tutorial: Cyclic Actions Using the Record Table

Motion Control Tutorial: Cyclic Actions Using the Record Table

Learn how to configure a single motion axis and perform some basic cyclic action using Festo’s Automation Suite and a simple electric linear axis.


Motion Control Tutorial: Setting up a Linear Axis

Motion Control Tutorial: Setting up a Linear Axis

Learn how to configure a single motion axis using Festo’s Automation Suite, a servo motor drive, and a simple electric linear slide assembly.


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Actuator-Sensor Interface: ASi Installation and Commissioning

Actuator-Sensor Interface: ASi Installation and Commissioning

A common field-level protocol for automation is ASi or AS-interface–a method used to convey actuator and sensor data and commands between I/O devices and the PLC control system level.


Commissioning IO-Link Part 2: Tutorial PLC Project

Commissioning IO-Link Part 2: Tutorial PLC Project

After we explored the initial configuration, it’s now time to see exactly how to implement IO-Link in a simple PLC project, explaining how to interpret process data bytes for input and output.


What Do Light-on and Dark-on Mean for Photoelectric Sensors?

What Do Light-on and Dark-on Mean for Photoelectric Sensors?

Industrial sensor applications face challenges of digital or analog, NPN or PNP, normally closed and normally open, but for optical sensors, the terms “light-on” and “dark-on” must also be understood.


PLC Programming Tips: Understanding Produced And Consumed Tags

PLC Programming Tips: Understanding Produced And Consumed Tags

Learn about produced and consumed tags in PLCs, their functions, setup, and important considerations for effective data sharing between controllers in a control system.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


The Science Behind Electromagnets: Induction and Coils

The Science Behind Electromagnets: Induction and Coils

Have you ever disassembled a motor and wondered how it rotates? Throughout this article, we’ll discuss electromagnetic induction and how magnetic fields can be utilized to generate motion.


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


What are ‘Eddy Currents’ and Why Do They Matter to Motors?

What are ‘Eddy Currents’ and Why Do They Matter to Motors?

Electromagnetic devices like motors and transformers rely on electric currents that drive magnetic fields which, in turn, can drive current on their own. That’s not always a good thing.


Ignition: An Example of OPC UA Data-Driven Manufacturing

Ignition: An Example of OPC UA Data-Driven Manufacturing

Truly understanding how to implement IIoT technology requires tangible examples of machines, platforms, and data insights that give relevance to high-level concepts.


7 Things You Need to Know About Measuring Voltage

7 Things You Need to Know About Measuring Voltage

Voltage is a simple topic at the surface, yet also extremely complex, with thousands of scenarios involving the unseen forces of electron flow all around us. These 7 facts might surprise you!


The Rolling Showdown: Belt vs. Roller Conveyor Systems

The Rolling Showdown: Belt vs. Roller Conveyor Systems

Conveyor systems come in all shapes and sizes, with factors like the drive motor and conveyor style influencing the control method. Join us as we dive into the world of automated conveyance.


How To Configure FANUC I/O: The Group and Digital Guide

How To Configure FANUC I/O: The Group and Digital Guide

Inputs and outputs play crucial roles in various automated processes. This article will explain the variances between digital and group I/O and offer guidance on setting up each type through Ethernet.


Comparing SLC and ControlLogix PLCs: An In-Depth Review

Comparing SLC and ControlLogix PLCs: An In-Depth Review

The SLC 500 PLC family dominated automation control for well over thirty years and now, with the recent discontinuation of most of the series, we look at the differences between SLC and modern Logix PLCs.


Info Byte: Normally Open vs. Normally Closed: What Does It Mean?

Info Byte: Normally Open vs. Normally Closed: What Does It Mean?

Some terminology, like 'normally open' and 'normally closed' switch contacts, is common throughout industry but can still be confusing, misleading, or even hazardous if not properly understood.