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Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


What Do Light-on and Dark-on Mean for Photoelectric Sensors?

What Do Light-on and Dark-on Mean for Photoelectric Sensors?

Industrial sensor applications face challenges of digital or analog, NPN or PNP, normally closed and normally open, but for optical sensors, the terms “light-on” and “dark-on” must also be understood.


The Dirty Details of Electrical Power: Line/Load Reactors and Filters

The Dirty Details of Electrical Power: Line/Load Reactors and Filters

Filters and reactors can protect your electrical devices, but what is the difference between these two kinds of devices, and are they supposed to be installed before or after a VFD?


Intro to CODESYS: First Project Using CMZ Hardware

Intro to CODESYS: First Project Using CMZ Hardware

CODESYS is an automation software that is independent from any one vendor, capable of many PLC, I/O, and motion operations. However, being vendor-agnostic can present challenges. Learn how to get started.


Lock Out/Tag Out: The Law, The Purpose, and The Details

Lock Out/Tag Out: The Law, The Purpose, and The Details

The purpose of LOTO is to create a method of reducing the chance that a worker will be exposed to hazardous energy. It’s important for companies to establish an SOP for standardized LOTO practice.


Basics of Air Motors: Pneumatically Controlled Rotation

Basics of Air Motors: Pneumatically Controlled Rotation

Air motors are common in process industries, mainly used in hazardous areas. This article introduces the features and working principles of air motors and the differences between air and electrical motors.


Comparing Voltage: When to Ground a Floating Power Supply

Comparing Voltage: When to Ground a Floating Power Supply

The choice to ground or float a power supply is not always clear in the NEC. This article explains floating or fixing a DC supply with respect to ground and how circuits can be functionally constructed both ways.


A Visit From Safety Nick

A Visit From Safety Nick

‘Twas the Night Before Christmas: like you’ve (probably) never heard it before.


Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Marvel Over DC Voltage: Permanent Magnet vs. Field Wound Motors

Since their creation, DC motors have become a part of our everyday lives. In this article, we’ll examine the differences between various types of field-wound and permanent magnet DC motors.


Merry ControlByWeb-mas! A Fun Holiday Light Show Project

Merry ControlByWeb-mas! A Fun Holiday Light Show Project

As an engineer, why would you settle for simply plugging and unplugging your Christmas lights when you could, instead, spend many hours automating this very important December job? Let me show you.


Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Pneumatic Valve Operation: Manual, Pilot, and Solenoid

Learn about various ways to activate directional control valves for fluids using manual input, air pilot sources, and electrical controls. Sometimes, valves even use a mix of multiple power sources.


The Importance of Air Preparation in Pneumatic Systems

The Importance of Air Preparation in Pneumatic Systems

Compressed air is a common economical way of adding motion to your automated equipment, but the air needs to be filtered, regulated, and sometimes lubricated. The air prep unit does all that and more.


Ignition: An Example of OPC UA Data-Driven Manufacturing

Ignition: An Example of OPC UA Data-Driven Manufacturing

Truly understanding how to implement IIoT technology requires tangible examples of machines, platforms, and data insights that give relevance to high-level concepts.


Tutorial: Using a Beckhoff IPC for Timing and Counting

Tutorial: Using a Beckhoff IPC for Timing and Counting

Timers and counters are two of the most important fundamental function blocks in automation programming. Learn how to use TwinCAT 3 to program and monitor these important function variables.


Using OPC UA | Industrial Connectivity with KEPServerEX

Using OPC UA | Industrial Connectivity with KEPServerEX

Learn about how one example platform, KEPServerEX by PTC, uses OPC UA to integrate machine centers with various communication protocol differences, the ultimate goal of M2M integration.


The Rolling Showdown: Belt vs. Roller Conveyor Systems

The Rolling Showdown: Belt vs. Roller Conveyor Systems

Conveyor systems come in all shapes and sizes, with factors like the drive motor and conveyor style influencing the control method. Join us as we dive into the world of automated conveyance.


How To Configure FANUC I/O: The Group and Digital Guide

How To Configure FANUC I/O: The Group and Digital Guide

Inputs and outputs play crucial roles in various automated processes. This article will explain the variances between digital and group I/O and offer guidance on setting up each type through Ethernet.


Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

Guide to Wiring: Conductor Materials, Styles, Sizes, and Best Practices

The simple tasks can lead to the most failures. Basic practices in the wiring assembly stages of a project can lead to long-term success or haunting tales of intermittent yet persistent failures.