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Advantages of Remote I/O Devices With Networking Technologies

Advantages of Remote I/O Devices With Networking Technologies

Networked remote I/O allows machine centers to operate while physically separated from the rest of the system, and often, the solution can drop right into place.


Should I Connect the Commons or Not? Power Supplies Across Systems

Should I Connect the Commons or Not? Power Supplies Across Systems

When dealing with two or more I/O systems, the subject of power supply commons will arise. Sometimes the solution is simple, but it can require creativity to find the best (and safest) solution.


Modbus: The Original Industrial Fieldbus Protocol

Modbus: The Original Industrial Fieldbus Protocol

This article introduces Modbus, an industrial protocol that laid the foundation for fieldbus communication in industrial systems.


Math Operations Using the OpenPLC Platform

Math Operations Using the OpenPLC Platform

This article will illustrate the setup and use of OpenPLC variables and math instructions within a ladder diagram program on a microcontroller or single-board computer platform.


Advanced Boolean Logic with FBD PLC Programming

Advanced Boolean Logic with FBD PLC Programming

Learn about more advanced Boolean logic functions, including truth tables, Schmitt triggers, and multiplexers that can be implemented in a PLC function block programming environment.


Intro to Boolean Logic with FBD PLC Programming

Intro to Boolean Logic with FBD PLC Programming

Learn about some of the basic Boolean logic gates using the graphical PLC language of function blocks, recreating ladder logic and other IEC languages with a digital flair.


How to Use Mitsubishi’s GX Simulator and MX OPC Server in Factory I/O

How to Use Mitsubishi’s GX Simulator and MX OPC Server in Factory I/O

Learn how to configure a MELSEC PLC using the MX OPC server and GX Simulator to connect to Factory I/O.


Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Factory I/O: A Modern PLC Simulation Tool to Learn the Fundamentals

Finding a good PLC simulator can be challenging. Read an assessment of Factory I/O and learn how it works, how to get started, and how to use it in your automation learning journey.


Tutorial: Mitsubishi FX PLC With VFD and HMI Controls

Tutorial: Mitsubishi FX PLC With VFD and HMI Controls

In this article, we will learn how to set up a Mitsubishi FX PLC to drive a FR-D700 3-phase VFD, including detailed parameter settings, wiring, and HMI integration.


OpenPLC Programming: Manipulating Counters With a MOVE Command

OpenPLC Programming: Manipulating Counters With a MOVE Command

Using a MOVE function block, a counter preset value can be loaded into an OpenPLC counter using a digital input. The technique allows flexibility in creating counter-based automation applications.


Connecting Motion to a PLC: A Complete Project

Connecting Motion to a PLC: A Complete Project

In this article, we’ll connect a Festo CMMT to a Rockwell CompactLogix PLC, and as a bonus, we’ll add an HMI to provide some basic on/off and positional targeting controls.


Mitsubishi PLCs: Complex Sequences with Step and Return Logic

Mitsubishi PLCs: Complex Sequences with Step and Return Logic

Learn how to segment your sequential control logic for easy troubleshooting using Step (STL) and Return (RET) commands in Mitsubishi PLCs.


Motion Control Tutorial: Setting up a Linear Axis

Motion Control Tutorial: Setting up a Linear Axis

Learn how to configure a single motion axis using Festo’s Automation Suite, a servo motor drive, and a simple electric linear slide assembly.


Practical Comparison: Microcontroller vs. PLC for Arc Welding Control

Practical Comparison: Microcontroller vs. PLC for Arc Welding Control

Learn in this detailed analysis about the performance of industrial PLC and a prototyping microcontroller to perform stepper motor motion control for an arc welding automation project.


Industrial Automation: Spare Yourself From Network Pitfalls!

Industrial Automation: Spare Yourself From Network Pitfalls!

Some new factories are networked from stem to stern, ready to roll. But sometimes, it’s just you and a new PLC, so it won’t really matter how you set things up, it’ll probably work just fine, right?


Analog and Digital Signal Filtering in PLC Systems

Analog and Digital Signal Filtering in PLC Systems

Unexpected, false, and fluctuating PLC input signals can cost many hours of debugging, but luckily, there are some quick, simple tricks to try before downtime is wasted.


Tricks of the Trade: Troubleshooting Industrial Control Cabinets

Tricks of the Trade: Troubleshooting Industrial Control Cabinets

When the blinking lights on automation devices stop blinking, the control cabinet is often the go-to troubleshooting culprit, but how do you make the best judgments for quickly locating the problem?


Commissioning IO-Link Part 2: Tutorial PLC Project

Commissioning IO-Link Part 2: Tutorial PLC Project

After we explored the initial configuration, it’s now time to see exactly how to implement IO-Link in a simple PLC project, explaining how to interpret process data bytes for input and output.


Hands-On with the Arduino Opta Using OpenPLC

Hands-On with the Arduino Opta Using OpenPLC

Using an Arduino Opta PLC, a few off-the-shelf electrical components, and the popular OpenPLC software environment, automation control concepts can be built on your own test bench.


PLC Programming Tips: Understanding Produced And Consumed Tags

PLC Programming Tips: Understanding Produced And Consumed Tags

Learn about produced and consumed tags in PLCs, their functions, setup, and important considerations for effective data sharing between controllers in a control system.