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Teaching Technical Practices (Labwork)

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Labwork is an essential part of any science-based curriculum. Here,…

On/off Electric Motor Control Circuits

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An electric motor is often used as a discrete control element in a…

Ladder Diagram (LD) Programming Contacts and Coils

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In the United States, the most common language used to program PLCs is…

How to Teach Yourself PLC Programming

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Learning PLC programming is a very important skill. If your job…

Introduction to Power System Automation

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Those familiar with industrial instrumentation will find much within…

Analog Signal Conditioning and Referencing

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Modern analog-to-digital converters are phenomenally accurate,…

ANSI/IEEE Function Number Codes

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In the United States, the ANSI and IEEE organizations have…

Electrical Sensors: Potential Transformers (PTs) and Current Transformers (CTs)

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The two “process variables” we rely on most heavily in the…

Legal Code

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Creative Commons Attribution 4.0 International Public License By…

Logic Programming in PLCs

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Although it seems each model of PLC has its own idiosyncratic standard…

Differential (87) Current Protection

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One of the fundamental laws of electric circuits is Kirchhoff’s…

Pressure-based Flowmeters

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All masses require force to accelerate (we can also think of this in…

Non-contact Temperature Sensors

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Virtually any mass above absolute zero temperature emits…

Classical Mechanics

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Classical mechanics (often called Newtonian mechanics in honor of…

Classified Areas and Electrical Safety Measures

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Any physical location in an industrial facility harboring the…

Polyphase AC Power

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“Polyphase” means “many phases,” describing a…

Human-Machine Interfaces (HMIs)

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Human-machine interfaces, or HMIs, are a critical part of nearly all…

AC Motor Braking

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There are several different methods useful for causing an AC induction…

Electrical Signal and Control Wiring

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There is much to be said for neatness of assembly in electrical signal…

Fluid Mechanics

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A fluid is any substance having the ability to flow: to freely change…

Use of Line Reactors

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Regulating the electric power sent to an electric motor is a task…

Problem-solving by Simplification

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A whole class of problem-solving techniques focuses on altering the…

Stoichiometry and the Law of Mass Conservation

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Stoichiometry is the accounting of atoms before and after a chemical…

Single-line Electrical Diagrams

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Electrical power grids primarily consist of three-phase AC circuits.…

Analog Signal Conditioning and Referencing

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Modern analog-to-digital converters are phenomenally accurate,…

Techniques for Analyzing Control Strategies

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Control strategies such as cascade, ratio, feedforward, and those…

Loop Diagrams (Loop Sheets)

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Finally, we arrive at the loop diagram (sometimes called a loop sheet)…

Examples of PLC Systems

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Programmable logic controllers are essentially nothing more than…

Level Sensor Accessories

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Disturbances in the liquid tend to complicate liquid level…

Digital PID Algorithms

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Instrument technicians should not have to concern themselves over the…

Fluorescence Measurement

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When a high-energy photon strikes an atom, it may eject one of the…

High-reliability Control Systems

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As discussed at the beginning of this chapter, instrumentation safety…

Input/Output (I/O) Capabilities of PLCs

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Every programmable logic controller must have some means of receiving…

Mathematical Problem-solving Techniques

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Some problem-solving techniques are unique to quantitative problems,…

Valve Packing

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Regardless of valve type, all stem-actuated control valves require…

Introduction to Calculus

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Few areas of mathematics are as powerfully useful in describing and…

Relation Control

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A control strategy similar to ratio control is relation control. This…

Chromatography: Methods, Detectors and Species

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Imagine a major marathon race, where hundreds of runners gather in one…

Valve Seat Leakage

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In some process applications, it is important that the control valve…

Metric Prefixes and Prefix Scale

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Common Educational Fallacies

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When I began teaching full-time in 1998, most of what I thought I…

Electronic Structure

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Earlier in this chapter you were shown a model of a nitrogen atom with…

New Content

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Coy, John J. et. al. (December 2012) Sampled graphic illustrations…

FOUNDATION Fieldbus H1 Protocol Device Configuration and Commissioning

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Fieldbus devices require far more attention in their initial setup and…

Digital Representation of Numerical Data

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Process measurements are often of an analog nature: the temperature of…

The Concept of Integration

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Suppose we wished to measure the consumption of propane over time for…

Tuning PID Controllers

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Learning how to tune PID controllers is a skill born of much practice.…

Interconnected Generators

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Any power grid large enough to meet the demand of an entire nation…

Analog Electronic PID Controllers

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Constructing PID control systems using discrete components is a…

AC Motor Braking

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There are several different methods useful for causing an AC induction…

Memory Maps and I/O Addressing

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A wise PLC programmer once told me that the first thing any aspiring…

Overpressure Protection Devices

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Fluid pressure exerts force on any surface area it contacts, as…

Solenoid Valves

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A very common form of on/off valve used for pneumatic and hydraulic…

Supervisory Control

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In a manually-controlled process, a human operator directly actuates…

Dispersive Spectroscopy

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The dispersion of visible light into its constituent colors goes all…

Sliding-stem Valves

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A sliding-stem valve body is one where the moving parts slide with a…

Fundamental Principles of Industrial Instrumentation

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Shown here is a partial listing of principles applied in the subject…

Digital Representation of Text

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Binary patterns are not just able to represent numerical values. Given…

Transmitter Damping Adjustments

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The vast majority of modern process transmitters (both analog and…

Control Valve Characterization

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Control valves are supposed to deliver reliable, repeatable control of…