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4-wire (“self-powered”) Transmitter Current Loops

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DC electric current signals may also be used to communicate process…

Fiber Optic Data Communication

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Light has long been used as a long-range signaling medium. While…

EIA/TIA-232, 422, and 485 Networks

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Some of the simplest types of digital communication networks found in…

How to Teach Yourself PLC Programming

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Learning PLC programming is a very important skill. If your job…

Digital PID Controllers

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The vast majority of PID controllers in service today are digital in…

FOUNDATION Fieldbus H1 Protocol Physical Layer

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Layer 1 of the OSI Reference Model is where we define the…

Examples of PLC Systems

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Programmable logic controllers are essentially nothing more than…

What is Internet Protocol (IP)?

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I remember first learning about the world-wide Internet, and wondering…

4-wire “Passive” Versus “Active” Output Transmitters

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Some self-powered (4-wire) analog electronic transmitters are designed…

Design-based Fortifications

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A design-based fortification is one rooted in technical details of…

2-wire (“loop-powered”) Transmitter Current Loops

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It is possible to convey electrical power and communicate analog…

Thermocouple Types, Junctions, Connector and Tip Styles

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RTDs are completely passive sensing elements, requiring the…

Colorimetric and Potentiometric pH Measurement

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pH is the measurement of the hydrogen ion activity in a liquid…

Digital Data Communication Theory

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One of the great benefits of digital technology is the ability to…

Introduction to Modbus

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Developed by the Modicon company (the original manufacturer of the…

Teaching Technical Practices (Labwork)

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Labwork is an essential part of any science-based curriculum. Here,…

Ethernet networks: Repeaters, Cabling and Switching Hubs

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An engineer named Bob Metcalfe conceived the idea of Ethernet in 1973,…

Electrical Signal and Control Wiring

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There is much to be said for neatness of assembly in electrical signal…

Limit, Selector, and Override Controls

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Another category of control strategies involves the use of signal…

Basic Components Common to all Radio Systems

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“Radio” systems use electromagnetic fields to communicate…

AC Motor Braking

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There are several different methods useful for causing an AC induction…

A Comparison of PID Controller Tuning Techniques

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In this section I will show screenshots from a process loop simulation…

Formulae for Common Chemical Compounds

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Most of these formulae appear in molecular chemical form rather than…

The Difference Between Series and Parallel Circuits

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In addition to Ohm’s Law, we have a set of rules describing how…

On/off Shut-off Valves

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An on/off valve is the fluid equivalent of an electrical switch: a…

General Problem-solving Techniques

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A variety of problem-solving techniques have been presented for…

Feedforward Control

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“Feedforward” is a rather under-used control strategy…

Resistance, Reactance and Impedance

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Electrical Resistance Resistance (\(R\)) is the dissipative opposition…

Principles, not Procedures

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One of the marks of a successful problem-solver is a habit of applying…

Understanding Area, Volume and Common Geometry

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Area refers to the size of two-dimensional surface. Volume refers to…

Single-line Electrical Diagrams

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Electrical power grids primarily consist of three-phase AC circuits.…

Ladder Diagram (LD) Programming Contacts and Coils

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In the United States, the most common language used to program PLCs is…

Common Diagnostic Mistakes in Control Systems

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Volumes could be written about poor diagnostic technique. The…

Non-dispersive Luft Detector Spectroscopy

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Non-dispersive analysis, while newer in discovery than dispersive…

Transmitter Damping Adjustments

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The vast majority of modern process transmitters (both analog and…

Insertion Flowmeters

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This section does not describe a particular type of flowmeter, but…

Instantaneous and Time-overcurrent (50/51) Protection

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Perhaps the most basic and necessary protective relay function is…

Overpressure Protection Devices

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Fluid pressure exerts force on any surface area it contacts, as…

Split-range Control

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There are many process control applications in the industry where it…

Level Gauges (Sightglasses)

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Level gauges are perhaps the simplest indicating instrument for liquid…

AC Motor Braking

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There are several different methods useful for causing an AC induction…

Cascade Control

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A simple control system drawn in block diagram form looks like this:…

Diagnosing Feedback Control Problems

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Negative feedback systems, in general, tend to cause confusion for…

Analysis of Practical Pneumatic Instruments

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To better understand the design and operation of self-balancing…

Stoichiometry and the Law of Mass Conservation

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Stoichiometry is the accounting of atoms before and after a chemical…

Pressure Switches

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A pressure switch is one detecting the presence of fluid pressure.…

Radio-energy Pulse in Guided-wave Radar Level Measurement

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The following animation shows how a radio-energy pulse travels down…

Change-of-quantity Flow Measurement

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Flow, by definition, is the passage of material from one location to…

Transmitter Damping Adjustments

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The vast majority of modern process transmitters (both analog and…

Fiber Optic Data Communication

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Light has long been used as a long-range signaling medium. While…

New Content

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Coy, John J. et. al. (December 2012) Sampled graphic illustrations…

Analog Electronic PID Controllers

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Constructing PID control systems using discrete components is a…

Basics of pH Measurement in Industrial Control

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Hydrogen ion activity in aqueous (water-solvent) solutions is a very…

Scientific System diagnosis and Scientific Reasoning

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At the root of successful system diagnosis is a rigorous adherence to…

Practical PID Controller Features

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In order for any PID controller to be practical, it must be able to do…

FOUNDATION Fieldbus Function Blocks

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Data-processing modules within FF systems are known as function…

Proximity Switches

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A proximity switch is one detecting the proximity (closeness) of some…

Distance (21) Protection

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A form of protection against faults on long-distance power lines is…