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EIA/TIA-232, 422, and 485 Networks

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Some of the simplest types of digital communication networks found in…

Examples of PLC Systems

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Programmable logic controllers are essentially nothing more than…

Fiber Optic Data Communication

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Light has long been used as a long-range signaling medium. While…

Digital PID Controllers

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The vast majority of PID controllers in service today are digital in…

Introduction to Modbus

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Developed by the Modicon company (the original manufacturer of the…

What is Internet Protocol (IP)?

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I remember first learning about the world-wide Internet, and wondering…

Teaching Technical Practices (Labwork)

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Labwork is an essential part of any science-based curriculum. Here,…

2-wire (“loop-powered”) Transmitter Current Loops

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It is possible to convey electrical power and communicate analog…

Design-based Fortifications

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A design-based fortification is one rooted in technical details of…

4-wire (“self-powered”) Transmitter Current Loops

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DC electric current signals may also be used to communicate process…

FOUNDATION Fieldbus H1 Protocol Physical Layer

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Layer 1 of the OSI Reference Model is where we define the…

Thermocouple Types, Junctions, Connector and Tip Styles

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RTDs are completely passive sensing elements, requiring the…

4-wire “Passive” Versus “Active” Output Transmitters

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Some self-powered (4-wire) analog electronic transmitters are designed…

Digital Data Communication Theory

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One of the great benefits of digital technology is the ability to…

Electrical Signal and Control Wiring

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There is much to be said for neatness of assembly in electrical signal…

Ethernet networks: Repeaters, Cabling and Switching Hubs

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An engineer named Bob Metcalfe conceived the idea of Ethernet in 1973,…

Colorimetric and Potentiometric pH Measurement

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pH is the measurement of the hydrogen ion activity in a liquid…

How to Teach Yourself PLC Programming

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Learning PLC programming is a very important skill. If your job…

Valve Packing

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Regardless of valve type, all stem-actuated control valves require…

Dampers and Louvres

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A damper (otherwise known as a louvre) is a multi-element flow control…

Teaching Technical Practices (Labwork)

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Labwork is an essential part of any science-based curriculum. Here,…

Differential Pressure Transmitters

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One of the most common, and most useful, pressure measuring…

Gas Filter Correlation (GFC) Spectroscopy

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Using filter cells to eliminate wavelengths associated with…

Safety Instrumented Functions and Systems

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A Safety Instrumented Function, or SIF, is one or more components…

Phasors, Phase Shift and Phasor Algebra

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Phasors are to AC circuit quantities as polarity is to DC circuit…

LRV and URV Settings, Digital Trim (Digital Transmitters)

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The advent of “smart” field instruments containing…

Vibration Physics

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One very convenient feature of waves is that their properties are…

Boiler Water Level Control System Example

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Steam boilers are very common in industry, principally because steam…

Teaching Technical Theory

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Learning is not merely a process of information transfer. It is first…

Auxiliary and Lockout (86) Relays

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An important type of “accessory” relay, especially for…

Ultrasonic (Sound) Echo Level Measurement

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A completely different way of measuring liquid level in vessels is to…

Practical Measures of Reliability

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In reliability engineering, it is important to be able to quantity the…

Non-contact Temperature Sensors

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Virtually any mass above absolute zero temperature emits…

Control Valve Characterization

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Control valves are supposed to deliver reliable, repeatable control of…

Logic Programming in PLCs

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Although it seems each model of PLC has its own idiosyncratic standard…

Concepts and Laws of Probability

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While the term “probability” may evoke images of…

Memory Maps and I/O Addressing

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A wise PLC programmer once told me that the first thing any aspiring…

Pneumatic PID Controllers

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A pneumatic controller receives a process variable (PV) signal as a…

Practical PID Controller Features

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In order for any PID controller to be practical, it must be able to do…

Common Control Valve Problems

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Valves can experience a number of problems, most of them either…

What are Simple Machines?

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A machine in the broad sense of the word is any device designed to…

Calibration Standards to Produce and Measure Physical Quantities

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As previously defined, calibration refers to the checking and…

Analog to Digital Conversion and ADCs

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In order to provide an interface between the internal (digital) world…

On/off Control (Bang-bang Control)

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Once while working as an instrument technician in an aluminum foundry,…

Indicators, Recorders, Process Switches and Alarms

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So far we have just looked at instruments that sense, control, and…

Vibration Sensors

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Sensors used to measure vibration come in three basic types:…

Use of Line Reactors

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Regulating the electric power sent to an electric motor is a task…

Continuous Float Level Transmitters

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Perhaps the simplest form of solid or liquid level measurement is with…

Chemiluminescence Measurement

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Recall that an exothermic chemical reaction is one that releases a net…

Electrical Sources and Electronic Load

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By definition, a source is a device delivering energy into a system,…

Self-balancing Pneumatic Instruments Principles

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A great many precision instruments use the principle of balance to…

Open-ended, Shorted and Properly Terminated Transmission Lines

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Many years ago, when I was first learning about electricity, I…

Non-contact Temperature Sensors

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Virtually any mass above absolute zero temperature emits…

Velocity-based Flowmeters

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The Law of Continuity for fluids states that the product of mass…

The s Variable: Euler’s Relation and Phasor Expressions of Waveforms

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A powerful mathematical concept useful for analyzing practically any…

Digital PID Controllers

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The vast majority of PID controllers in service today are digital in…

Policy-based Fortifications

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These fortifications focus on human behavior rather than system design…

Resistance, Reactance and Impedance

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Electrical Resistance Resistance (\(R\)) is the dissipative opposition…