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PID Control Terminology

Textbook

PID control can be a confusing concept to understand. Here, a brief…

Valve Positioners

Textbook

The reason why a pneumatic control valve’s stem position…

Level Sensor Accessories

Textbook

Disturbances in the liquid tend to complicate liquid level…

LRV and URV Settings, Digital Trim (Digital Transmitters)

Textbook

The advent of “smart” field instruments containing…

Motives for Compromising the Security of an Industrial Control System

Textbook

There are multiple motives for compromising the security of an…

Input/Output (I/O) Capabilities of PLCs

Textbook

Every programmable logic controller must have some means of receiving…

Logic Programming in PLCs

Textbook

Although it seems each model of PLC has its own idiosyncratic standard…

Vibration Monitoring Hardware

Textbook

The following photograph shows a large air blower in a wastewater…

FOUNDATION Fieldbus Function Blocks

Textbook

Data-processing modules within FF systems are known as function…

Teaching Technical Practices (Labwork)

Textbook

Labwork is an essential part of any science-based curriculum. Here,…

Analog Signal Conditioning and Referencing

Textbook

Modern analog-to-digital converters are phenomenally accurate,…

“Normal” status of a Process Switch

Textbook

Perhaps the most confusing aspect of discrete sensors is the…

Electrical Signal and Control Wiring

Textbook

There is much to be said for neatness of assembly in electrical signal…

Ladder Diagram (LD) Programming Contacts and Coils

Textbook

In the United States, the most common language used to program PLCs is…

Introduction to Power System Automation

Textbook

Those familiar with industrial instrumentation will find much within…

Sequential Function Chart (SFC) Programming

Textbook

(Will be addressed in future versions of this book)

Boiler Water Level Control System Example

Textbook

Steam boilers are very common in industry, principally because steam…

Pressure Sensor Accessories

Textbook

Multiple accessories exist for pressure-sensing devices to function…

Relating 4 to 20 mA Signals to Instrument Variables

Textbook

A 4 to 20 mA current signal represents some signal along a 0 to 100…

Interposing Relays in PLCs

Textbook

In addition to directly performing logic functions, electromechanical…

Tube and Tube Fittings

Textbook

Tube, like pipe, is a hollow structure designed to provide an enclosed…

On/off Control (Bang-bang Control)

Textbook

Once while working as an instrument technician in an aluminum foundry,…

Relation Control

Textbook

A control strategy similar to ratio control is relation control. This…

Filled-bulb Temperature Sensors

Textbook

Filled-bulb systems exploit the principle of fluid expansion to…

Electrical Sensors: Potential Transformers (PTs) and Current Transformers (CTs)

Textbook

The two “process variables” we rely on most heavily in the…

Tuning PID Controllers

Textbook

Learning how to tune PID controllers is a skill born of much practice.…

Basic Components Common to all Radio Systems

Textbook

“Radio” systems use electromagnetic fields to communicate…

Dimensional Analysis

Textbook

An interesting parallel to the “unity fraction” unit…

Loop Diagrams (Loop Sheets)

Textbook

Finally, we arrive at the loop diagram (sometimes called a loop sheet)…

Electrical Sources and Electronic Load

Textbook

By definition, a source is a device delivering energy into a system,…

Proportional-only Offset

Textbook

A fundamental limitation of proportional control has to do with its…

Heuristic PID Tuning Procedures

Textbook

In contrast to quantitative tuning procedures where definite numerical…

Techniques for Analyzing Control Strategies

Textbook

Control strategies such as cascade, ratio, feedforward, and those…

Legal Code

Textbook

Creative Commons Attribution 4.0 International Public License By…

What are Simple Machines?

Textbook

A machine in the broad sense of the word is any device designed to…

Valve Failure Modes

Textbook

An important design parameter of a control valve is the position it…

Comparison of Op-Amp Circuits With Analogous Pneumatic Mechanisms

Textbook

Self-balancing pneumatic instrument mechanisms are very similar to…

Gas Filter Correlation (GFC) Spectroscopy

Textbook

Using filter cells to eliminate wavelengths associated with…

Numerical Differentiation

Textbook

As we have seen, the concept of differentiation is finding the…

Split-range Control

Textbook

There are many process control applications in the industry where it…

Valve Seat Leakage

Textbook

In some process applications, it is important that the control valve…

FOUNDATION Fieldbus Design Philosophy

Textbook

To understand just how different FOUNDATION Fieldbus is from other…

High-reliability Control Systems

Textbook

As discussed at the beginning of this chapter, instrumentation safety…

VSD and VFD Motor Drive Features

Textbook

Modern DC and AC motor drives provide features useful when using…

4-wire (“self-powered”) Transmitter Current Loops

Textbook

DC electric current signals may also be used to communicate process…

Policy-based Fortifications

Textbook

These fortifications focus on human behavior rather than system design…

Pressure-based Flowmeters

Textbook

All masses require force to accelerate (we can also think of this in…

Memory Maps and I/O Addressing

Textbook

A wise PLC programmer once told me that the first thing any aspiring…

Basic Feedback Control Principles

Textbook

Feedback Control System Components Before we begin our discussion on…

Bi-metal Temperature Sensors

Textbook

Solids tend to expand when heated. The amount that a solid sample will…

Conservation Laws

Textbook

The Law of Mass Conservation states that matter can neither be created…

Pipe and Pipe Fittings

Textbook

Pipe is a hollow structure designed to provide an enclosed pathway for…

Flow Measurement from Differential Pressure

Textbook

Take for instance the problem of measuring fluid flow through a pipe.…

Self-balancing Pneumatic Instruments Principles

Textbook

A great many precision instruments use the principle of balance to…

Instrument Turndown (Rangedown)

Textbook

An important performance parameter for transmitter instruments is…

Atomic Theory and Chemical Symbols

Textbook

The three “elementary” particles of matter comprising all…

Quantitative PID Tuning Procedures

Textbook

A quantitative PID tuning procedure is a step-by-step approach leading…

Feedforward Control

Textbook

“Feedforward” is a rather under-used control strategy…

Classified Areas and Electrical Safety Measures

Textbook

Any physical location in an industrial facility harboring the…

Hand Switches and Stackable Switches

Textbook

A hand switch is exactly what the name implies: an electrical switch…