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Digital PID Controllers

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The vast majority of PID controllers in service today are digital in…

VSD and VFD Motor Drive Features

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Modern DC and AC motor drives provide features useful when using…

AC Motor Speed Control

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AC induction motors are based on the principle of a rotating magnetic…

Analysis of Practical Pneumatic Instruments

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To better understand the design and operation of self-balancing…

Ladder Diagram (LD) Structure Commands

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The simple PLC ladder diagram (LD) commands consist of contacts and…

Limit Switches

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A limit switch detects the physical motion of an object by direct…

Ladder Diagram (LD) Programming Contacts and Coils

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In the United States, the most common language used to program PLCs is…

AC Motor Braking

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There are several different methods useful for causing an AC induction…

Practical PID Controller Features

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In order for any PID controller to be practical, it must be able to do…

Phasors, Phase Shift and Phasor Algebra

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Phasors are to AC circuit quantities as polarity is to DC circuit…

Diagnosing Feedback Control Problems

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Negative feedback systems, in general, tend to cause confusion for…

Logic Programming in PLCs

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Although it seems each model of PLC has its own idiosyncratic standard…

Controller Output Current Loops

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The simplest form of 4-20 mA current loop is the type used to…

Non-dispersive Luft Detector Spectroscopy

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Non-dispersive analysis, while newer in discovery than dispersive…

Instantaneous and Time-overcurrent (50/51) Protection

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Perhaps the most basic and necessary protective relay function is…

Valve Positioners

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The reason why a pneumatic control valve’s stem position…

On/off Electric Motor Control Circuits

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An electric motor is often used as a discrete control element in a…

DC Motor Speed Control

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DC electric motors generate torque by a reaction between two magnetic…

Interposing Relays in PLCs

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In addition to directly performing logic functions, electromechanical…

Self-regulating, Integrating, and Runaway Process Characteristics

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Perhaps the most important rule of controller tuning is to know the…

Cascade Control

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A simple control system drawn in block diagram form looks like this:…

Safety Instrumented Functions and Systems

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A Safety Instrumented Function, or SIF, is one or more components…

Control Valve Actuators

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The purpose of a control valve actuator is to provide the motive force…

Limit Switches

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A limit switch detects the physical motion of an object by direct…

Wastewater Disinfection Example

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The final step in treating wastewater before releasing it into the…

“Normal” status of a Process Switch

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Perhaps the most confusing aspect of discrete sensors is the…

Policy-based Fortifications

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These fortifications focus on human behavior rather than system design…

Mechanical Vibration Switches

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A much simpler alternative to continuous vibration sensors…

Fundamental Principles of Industrial Instrumentation

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Shown here is a partial listing of principles applied in the subject…

New Content

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Coy, John J. et. al. (December 2012) Sampled graphic illustrations…

Classified Areas and Electrical Safety Measures

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Any physical location in an industrial facility harboring the…

Basics of Bridge Circuits

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A bridge circuit is basically a pair of voltage dividers where the…

Introduction to Modbus

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Developed by the Modicon company (the original manufacturer of the…

Examples of PLC Systems

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Programmable logic controllers are essentially nothing more than…

Input/Output (I/O) Capabilities of PLCs

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Every programmable logic controller must have some means of receiving…

How Derivatives and Integrals Relate to One Another

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First, let us review some of the properties of differentials and…

Laminar Flowmeters

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A unique form of differential pressure-based flow measurement deserves…

Fluid Power Systems

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Given the ability of pressurized fluids to transmit force over long…

Electrical Sources and Electronic Load

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By definition, a source is a device delivering energy into a system,…

Interposing Relays in PLCs

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In addition to directly performing logic functions, electromechanical…

Control Valve Characterization

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Control valves are supposed to deliver reliable, repeatable control of…

Tube and Tube Fittings

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Tube, like pipe, is a hollow structure designed to provide an enclosed…

Process Flow Diagrams

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To show a practical process example, let’s examine three…

Split-range Control

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There are many process control applications in the industry where it…

References

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Lipták, Béla G. et al., Instrument Engineers’ Handbook – Process…

Variable-area Flowmeters

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An variable-area flowmeter is one where the fluid must pass through a…

AC Motor Braking

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There are several different methods useful for causing an AC induction…

Root Mean Square (RMS) Quantities

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It is often useful to express the amplitude of an alternating quantity…

Relating 4 to 20 mA Signals to Instrument Variables

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A 4 to 20 mA current signal represents some signal along a 0 to 100…

“Normal” status of a Process Switch

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Perhaps the most confusing aspect of discrete sensors is the…

Gas Filter Correlation (GFC) Spectroscopy

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Using filter cells to eliminate wavelengths associated with…

Energy in Chemical Reactions

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A chemical reaction resulting in a net release of energy is called…

Analysis of Practical Pneumatic Instruments

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To better understand the design and operation of self-balancing…

Teaching Diagnostic Principles and Practices

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Diagnostic ability is arguably the most difficult skill to develop…

Feedforward with Dynamic Compensation

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As we have seen, feedforward control is a way to improve the stability…

Weight-based Level Measurement

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Weight-based level instruments sense process level in a vessel by…

Pressure Sensor Accessories

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Multiple accessories exist for pressure-sensing devices to function…

Zero and Span Adjustments (Analog Instruments)

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Linearity of Measurement Instruments The purpose of calibration is to…

Mathematical Problem-solving Techniques

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Some problem-solving techniques are unique to quantitative problems,…

Controller Output Current Loops

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The simplest form of 4-20 mA current loop is the type used to…