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Vibration Monitoring Hardware

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The following photograph shows a large air blower in a wastewater…

Human-Machine Interfaces (HMIs)

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Human-machine interfaces, or HMIs, are a critical part of nearly all…

Relating 4 to 20 mA Signals to Instrument Variables

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A 4 to 20 mA current signal represents some signal along a 0 to 100…

Policy-based Fortifications

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These fortifications focus on human behavior rather than system design…

Teaching Technical Practices (Labwork)

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Labwork is an essential part of any science-based curriculum. Here,…

Limit, Selector, and Override Controls

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Another category of control strategies involves the use of signal…

Indicators, Recorders, Process Switches and Alarms

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So far we have just looked at instruments that sense, control, and…

Interposing Relays in PLCs

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In addition to directly performing logic functions, electromechanical…

Logic Programming in PLCs

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Although it seems each model of PLC has its own idiosyncratic standard…

Memory Maps and I/O Addressing

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A wise PLC programmer once told me that the first thing any aspiring…

Analog to Digital Conversion and ADCs

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In order to provide an interface between the internal (digital) world…

Temperature Sensor Accessories

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One of the most important accessories for any temperature-sensing…

Common Diagnostic Mistakes in Control Systems

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Volumes could be written about poor diagnostic technique. The…

VSD and VFD Motor Drive Features

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Modern DC and AC motor drives provide features useful when using…

Pressure Sensor Accessories

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Multiple accessories exist for pressure-sensing devices to function…

Digital PID Controllers

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The vast majority of PID controllers in service today are digital in…

PID Control Terminology

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PID control can be a confusing concept to understand. Here, a brief…

Boiler Water Level Control System Example

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Steam boilers are very common in industry, principally because steam…

Motives for Compromising the Security of an Industrial Control System

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There are multiple motives for compromising the security of an…

Examples of PLC Systems

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Programmable logic controllers are essentially nothing more than…

Radiation Level Measurement

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Certain types of nuclear radiation easily penetrates the walls of…

Conservation Laws

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The Law of Mass Conservation states that matter can neither be created…

On/off Shut-off Valves

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An on/off valve is the fluid equivalent of an electrical switch: a…

National Institute of Standards and Technology (NIST) Traceability

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As defined previously, calibration means the comparison and adjustment…

Root Mean Square (RMS) Quantities

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It is often useful to express the amplitude of an alternating quantity…

Design-based Fortifications

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A design-based fortification is one rooted in technical details of…

Gas Filter Correlation (GFC) Spectroscopy

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Using filter cells to eliminate wavelengths associated with…

Practical Topic Coverage

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Nearly every technical course teaches and tests students on…

Analog Signal Conditioning and Referencing

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Modern analog-to-digital converters are phenomenally accurate,…

Ladder Diagram (LD) Programming Contacts and Coils

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In the United States, the most common language used to program PLCs is…

Limit, Selector, and Override Controls

Textbook

Another category of control strategies involves the use of signal…

Temperature Sensor Accessories

Textbook

One of the most important accessories for any temperature-sensing…

Split-range Control

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There are many process control applications in the industry where it…

Ethernet networks: Repeaters, Cabling and Switching Hubs

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An engineer named Bob Metcalfe conceived the idea of Ethernet in 1973,…

Legal Code

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Creative Commons Attribution 4.0 International Public License By…

Non-contact Temperature Sensors

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Virtually any mass above absolute zero temperature emits…

Using Manometers for Measuring Pressure

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A very simple device used to measure pressure is the manometer: a…

Input/Output (I/O) Capabilities of PLCs

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Every programmable logic controller must have some means of receiving…

Pressure-based Flowmeters

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All masses require force to accelerate (we can also think of this in…

Radiative Temperature Measurement

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Temperature measurement devices may be classified into two broad…

Active Reading and Outlining Documentation

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Learning from reading printed text is a kind of problem-solving…

Heuristic PID Tuning Procedures

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In contrast to quantitative tuning procedures where definite numerical…

Feedforward with Dynamic Compensation

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As we have seen, feedforward control is a way to improve the stability…

Circuit Breakers and Disconnects

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Disconnect Switches Disconnects are switches designed to isolate…

Relay Circuits and Ladder Diagrams

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Electromechanical relays may be connected together to perform logic…

Integral (Reset) Control

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Imagine a liquid-level control system for a vessel, where the position…

Process Flow Diagrams

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To show a practical process example, let’s examine three…

Weighfeeders

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A special type flowmeter suited for powdered or granular solids is the…

Digital Data Communication Theory

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One of the great benefits of digital technology is the ability to…

Null-balance Voltage Measurement

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A number of different sensors used in instrumentation generate DC…

Common Control Valve Problems

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Valves can experience a number of problems, most of them either…

Stoichiometry and the Law of Mass Conservation

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Stoichiometry is the accounting of atoms before and after a chemical…

Policy-based Fortifications

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These fortifications focus on human behavior rather than system design…

Zero and Span Adjustments (Analog Instruments)

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Linearity of Measurement Instruments The purpose of calibration is to…

How Derivatives and Integrals Relate to One Another

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First, let us review some of the properties of differentials and…

New Content

Textbook

Coy, John J. et. al. (December 2012) Sampled graphic illustrations…

Functional Diagrams: the Flow of Information within a Control System

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A unique form of technical diagram for describing the abstract…

What is Electrical Power?

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Since we often use electricity to convey energy from one location to…

Concepts and Laws of Probability

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While the term “probability” may evoke images of…

Introduction to Power System Automation

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Those familiar with industrial instrumentation will find much within…